Tag Archives: automatic transmission gearbox

China high quality Agricultural Machinery 90 Degree Right Angle Small Drive Speed Reducer Pto 540 Pto Bevel Transmission Gearbox automatic gearbox

Product Description

Product Description

Here is our advantages when compare to similar products from China:

1. Large output torque
2. Safe, reliable, economical, and durable
3. Stable transmission, quiet operation
4. High modularization design, may equip with various outer power inputs conveniently. The same machine type may equip with various power motors. It is easy to realize the combination and junction between every machine type
5. Form of installation: The position to be installed is not limited
6. High strength, compact the box body of high strength cast iron, gear and gear shaft adopt the gas carbonization, quenching, and fine grinding process, therefore the bearing capacity of unit volume is high
7. Long life: Under the condition of the correct type chosen(including choosing suitable operation parament ) normal operation and maintenance, the life of the main parts speed reducer(except wearing parts)should not be less than 20000 hours
8. Low noise: Because the main parts of the speed reducer are processed, and tested critically, therefore the noise of the speed reducer is low

Product Specifications

ITEM HN-RC51
Ratio 1:1.47 /1:1.93
Teeth 22/15 29/15
Module 5.08 / 4.0
Power 30
Rated Input 540rpm
Input/Output
Description

Spline Taper spline

Weight(N.W) 29Kg

  The gearbox is used for lawn mower transmission, our normal standard from 20 HP-150HP,This series gearbox is self-developed. With its characteristics of high universality, simple structure, good performance, etc, it is widely used in garden machines and other agricultural machines.if you have a rotary cutter, lawn mower, or other lawn machinery. Agri supply’s lawn mower and rotary cutter experts can help you solve any problem. From rotating blades to gearboxes, Agri supply provides the components you need for your lawn mower. Let us help you keep your property in the best condition.Advanced technics, strong self-development power, ability to produce new type gearbox according to customer’s design drawings.

Packaging & Shipping

 

Company Profile

HangZhou Hanon Technology Co.,ltd is a modern enterprise specilizing in the development,production,sales and services of Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like  Cylinder , Valve ,Gearpump and motor etc..
We adhere to the principle of ” High Quality, Customers’Satisfaction”, using advanced technology and equipments to ensure all the technical standards of transmission .We follow the principle of people first , trying our best to set up a pleasant surroundings and platform of performance for each employee. So everyone can be self-consciously active to join Hanon Machinery.

FAQ

1.WHAT’S THE PAYMENT TERM?

When we quote for you,we will confirm with you the way of transaction,FOB,CIFetc.<br> For mass production goods, you need to pay 30% deposit before producing and70% balance against copy of documents.The most common way is by T/T.  

2.HOW TO DELIVER THE GOODS TO US?

Usually we will ship the goods to you by sea.

3.How long is your delivery time and shipment?

30-45days

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Type: Lawn Mower Gearbox
Usage: Agricultural Machinery
Material: 20 Crmnti
Power Source: Agricultural Gearbox
Weight: 22-49kg
After-sales Service: Online Support
Samples:
US$ 30/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

China high quality Agricultural Machinery 90 Degree Right Angle Small Drive Speed Reducer Pto 540 Pto Bevel Transmission Gearbox   automatic gearbox	China high quality Agricultural Machinery 90 Degree Right Angle Small Drive Speed Reducer Pto 540 Pto Bevel Transmission Gearbox   automatic gearbox
editor by CX 2024-01-26

China Best Sales Commercial Vehicles Import 12-Speed Transmission Assembly Parts 12as2330 Truck Automatic Gearbox comer gearbox

Product Description

Product Description

Overview

Compatible vehicles

Car Fitment Model Year
SINOTRUK (CNHTC) Commercial Vehicles Import 12-speed Transmission Assembly Parts 12as2330 Truck Automatic Gearbox  2

Serial No

80032003

Total Ratio

0.84-13.8

Speed Ratio

IMP/U 6,00

Oil Capacity(L)

15.5

Oil Grade See Lubric. List

02

Quality

High-Quality

Packing

Customers’ Requirement

Packaging & delivery

Package Type:

According to international export standards or customized according to your requirements

Supply Ability

Supply Ability

1000 Piece/Pieces per Month

Detailed Photos

 

 

Product details

n

 

 

 

 

Company Profile

 

  ZheJiang Yontan Import and Export Co., Ltd. was established in HangZhou, the capital of ZheJiang Province, a famous national historical and cultural city with profound heritage. The company is mainly engaged in the export of complete vehicles of SINOTRUC, HOWO, SHACMAN, FOTON, FAW, XIHU (WEST LAKE) DIS., XIHU (WEST LAKE) DIS.FENG and other brands. It is engaged in the export sales of a full range of truck accessories and assemblies. The products distributed by the company are mainly supplied to major domestic transportation units, oil and gas transportation teams, municipal engineering fleets and civil engineering fleets, as well as major foreign construction companies and transportation companies.
  On the basis of the continuous development of the company’s business, we are committed to exploring the international market. So far, our market has covered China, Eastern Europe, the Middle East, Africa, Southeast Asia, South America and other countries and regions. Our integrity is everywhere and we are deeply trusted by customers. Our company has a large warehouse and a professional management team, which can quickly find suitable parts for customers, and can provide services such as good packaging, safe storage, and fast transportation to meet the diverse needs of customers at any time.
  The company adheres to the concept of “integrity, CHINAMFG and sustainable”, and sincerely welcomes customers to come to our company to discuss business cooperation.
 

Company Profile

 

Certifications

 

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After-sales Service: 24h Full Technical Support
Warranty: 12 Months
Type: Gearbox
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

China Best Sales Commercial Vehicles Import 12-Speed Transmission Assembly Parts 12as2330 Truck Automatic Gearbox   comer gearbox	China Best Sales Commercial Vehicles Import 12-Speed Transmission Assembly Parts 12as2330 Truck Automatic Gearbox   comer gearbox
editor by CX 2024-01-09

China Hot selling CZPT Factory Price Wholesale Gearbox Transmission Motor Planetary Gear Reducer best automatic gearbox

Product Description

Newgear Factory Price Wholesale Gearbox Transmission Motor Planetary Gear Reducer

Planetary gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear. Customers can choose the right precision reducer according to the needs of the application.

Product Parameters

Planetary reducer characteristic:
1. Split design, more output options
2. The input and output dimensions can be seamlessly switched with the straight tooth series
3. The double support cage planet carrier has high reliability and is suitable for high-speed and frequent CHINAMFG and reverse rotation
4. The design of double-stage single support support has high cost performance
5. Keyway can be opened for the force shaft
6. Helical gear transmission is more stable and has large bearing capacity
7. Accurate positioning of low return clearance
8. Specification range: 60-120mm
9. Speed ratio range: 3-100
10. Accuracy range: 1-3 arcmin (P1); 3-5 arcmin (P2)

Specifications PW60 PW90 PW120
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 1350 3100 6100
Max. Axial Load N 630 1300 2800
Torsional Rigidity Nm/arcmin 5 10 20
Max.Input Speed rpm 6000 6000 6000
Rated Input Speed rpm 4000 3000 3000
Noise dB ≤58 ≤60 ≤65
Average Life Time h 20000
Efficiency Of Full Load % L1≥95%       L2≥90%
Return Backlash P1 L1 arcmin ≤3 ≤3 ≤3
L2 arcmin ≤5 ≤5 ≤5
P2 L1 arcmin ≤5 ≤5 ≤5
L2 arcmin ≤7 ≤7 ≤7
Moment Of Inertia Table L1 3 Kg*cm2 0.16 0.61 3.25
4 Kg*cm2 0.14 0.48 2.74
5 Kg*cm2 0.13 0.47 2.71
7 Kg*cm2 0.13 0.45 2.62
8 Kg*cm2 0.13 0.45 2.62
10 Kg*cm2 0.13 0.40  2.57
L2 12 Kg*cm2 0.13 0.61 0.45
15 Kg*cm2 0.13 0.61 0.45
20 Kg*cm2 0.13 0.45 0.45
25 Kg*cm2 0.13 0.40  0.40 
28 Kg*cm2 0.13 0.45 0.45
30 Kg*cm2 0.13 0.67 0.45
35 Kg*cm2 0.13 0.45 0.45
40 Kg*cm2 0.13 0.45 0.45
50 Kg*cm2 0.13 0.40  0.40 
70 Kg*cm2 0.13 0.40  0.40 
100 Kg*cm2 0.13 0.40  0.40 
Technical Parameter Level Ratio   PW60 PW90 PW120
Rated Torque L1 3 Nm 35 100 165
4 Nm 43 125 220
5 Nm 43 125 220
7 Nm 40 98 200
8 Nm 40 90 200
10 Nm 25 70 150
L2 12 Nm 35 / 165
15 Nm 35 100 165
20 Nm 43 125 220
25 Nm 43 125 220
28 Nm 43 125 220
30 Nm 35 100 165
35 Nm 43 125 210
40 Nm 43 125 210
50 Nm 43 125 210
70 Nm 40 98 200
100 Nm 25 70 150
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 1.2 2.8 7.6
L2 kg 1.55 3.95 10.5

Model Selection:

Company Profile

Packaging & Shipping

1. Lead time: 7-10 working days as usual, 20 working days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT

FAQ

1. who are we?
Hefa Group is based in ZheJiang , China, start from 1998,has a 3 subsidiaries in total.The Main Products is planetary gearbox,timing belt pulley, helical gear,spur gear,gear rack,gear ring,chain wheel,hollow rotating platform,module,etc

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3. how to choose the suitable planetary gearbox?
First of all,we need you to be able to provide relevant parameters.If you have a motor drawing,it will let us recommend a suitable gearbox for you faster.If not,we hope you can provide the following motor parameters:output speed,output torque,voltage,current,ip,noise,operating conditions,motor size and power,etc

4. why should you buy from us not from other suppliers?
We are a 22 years experiences manufacturer on making the gears, specializing in manufacturing all kinds of spur/bevel/helical gear, grinding gear, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear parts

5. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese,Japanese

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Machine Tool
Speed: Low Speed
Function: Driving
Casing Protection: Closed Type
Starting Mode: Direct on-line Starting
Certification: ISO9001
Samples:
US$ 185/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gear gearbox

Can gear reducers be customized for specific industrial needs and requirements?

Yes, gear reducers can be customized to meet specific industrial needs and requirements. Manufacturers offer customization options to ensure that gear reducers are tailored to the unique demands of various applications:

1. Gear Ratio Selection: Gear reducers can be designed with specific gear ratios to achieve the desired speed reduction or increase, catering to the specific requirements of the machinery or equipment.

2. Shaft Configurations: Gear reducers can be configured with different shaft sizes, lengths, and orientations to fit seamlessly into existing systems or accommodate specific mounting arrangements.

3. Torque Capacity: Customized gear reducers can be designed to handle higher or lower torque loads based on the application’s operational requirements.

4. Environmental Considerations: Gear reducers can be customized with special coatings, materials, or seals to withstand harsh environments, extreme temperatures, or corrosive conditions.

5. Noise and Vibration Reduction: Custom designs can incorporate features to reduce noise and dampen vibrations, enhancing the overall operation and user experience.

6. Mounting and Connection Options: Manufacturers can adapt gear reducer designs to include specific mounting interfaces or connection methods that align with the equipment’s design.

7. Lubrication and Maintenance: Customized gear reducers can include features for easy maintenance, such as accessible lubrication points or monitoring systems.

8. Integration with Controls: Gear reducers can be customized to integrate seamlessly with control systems, sensors, or automation processes, enhancing system efficiency and performance.

By collaborating with manufacturers and providing detailed specifications, industries can obtain tailor-made gear reducers that address their specific operational needs and contribute to the success of their applications.

gear gearbox

What role do gear ratios play in optimizing the performance of gear reducers?

Gear ratios play a crucial role in optimizing the performance of gear reducers by determining the relationship between input and output speeds and torques. A gear ratio is the ratio of the number of teeth between two meshing gears, and it directly influences the mechanical advantage and efficiency of the gear reducer.

1. Speed and Torque Conversion: Gear ratios allow gear reducers to convert rotational speed and torque according to the needs of a specific application. By selecting appropriate gear ratios, gear reducers can either reduce speed while increasing torque (speed reduction) or increase speed while decreasing torque (speed increase).

2. Mechanical Advantage: Gear reducers leverage gear ratios to provide mechanical advantage. In speed reduction configurations, a higher gear ratio results in a greater mechanical advantage, allowing the output shaft to deliver higher torque at a lower speed. This is beneficial for applications requiring increased force or torque, such as heavy machinery or conveyor systems.

3. Efficiency: Optimal gear ratios contribute to higher efficiency in gear reducers. By distributing the load across multiple gear teeth, gear reducers with suitable gear ratios minimize stress and wear on individual gear teeth, leading to improved overall efficiency and prolonged lifespan.

4. Speed Matching: Gear ratios enable gear reducers to match the rotational speeds of input and output shafts. This is crucial in applications where precise speed synchronization is required, such as in conveyors, robotics, and manufacturing processes.

When selecting gear ratios for a gear reducer, it’s important to consider the specific requirements of the application, including desired speed, torque, efficiency, and mechanical advantage. Properly chosen gear ratios enhance the overall performance and reliability of gear reducers in a wide range of industrial and mechanical systems.

gear gearbox

Can you explain the different types of gear reducers available in the market?

There are several types of gear reducers commonly used in industrial applications:

1. Spur Gear Reducers: These reducers have straight teeth and are cost-effective for applications requiring moderate torque and speed reduction. They are efficient but may produce more noise compared to other types.

2. Helical Gear Reducers: Helical gears have angled teeth, which provide smoother and quieter operation compared to spur gears. They offer higher torque capacities and are suitable for heavy-duty applications.

3. Bevel Gear Reducers: Bevel gears have conical shapes and intersect at an angle, allowing them to transmit power between non-parallel shafts. They are commonly used in applications where shafts intersect at 90 degrees.

4. Worm Gear Reducers: Worm gears consist of a worm (screw) and a mating gear (worm wheel). They offer high torque reduction and are used for applications requiring high ratios, although they can be less efficient.

5. Planetary Gear Reducers: These reducers use a system of planetary gears to achieve high torque output in a compact design. They provide excellent torque multiplication and are commonly used in robotics and automation.

6. Cycloidal Gear Reducers: Cycloidal drives use an eccentric cam to achieve speed reduction. They offer high shock load resistance and are suitable for applications with frequent starting and stopping.

7. Harmonic Drive Reducers: Harmonic drives use a flexible spline to achieve high gear reduction ratios. They provide high precision and are commonly used in applications requiring accurate positioning.

8. Hypoid Gear Reducers: Hypoid gears have helical teeth and non-intersecting shafts, making them suitable for applications with space limitations. They offer high torque and efficiency.

Each type of gear reducer has its own advantages and limitations, and the choice depends on factors such as torque requirements, speed ratios, noise levels, space constraints, and application-specific needs.

China Hot selling CZPT Factory Price Wholesale Gearbox Transmission Motor Planetary Gear Reducer   best automatic gearbox	China Hot selling CZPT Factory Price Wholesale Gearbox Transmission Motor Planetary Gear Reducer   best automatic gearbox
editor by CX 2023-12-22

China Custom R77 3HP/CV 2.2kw Helical Gear Speed Transmission Gearbox automatic gearbox

Product Description

 

Product Description

Product Features
High modular design.
Integrated casting housing,compact dimension,high loading support, stable transmitting and low noise level.
Perfect oil leakage preventing makes the good sealings and can be used in wide range of industry.
This series is special for pug mill.
High efficiency and save power.
Save cost and low maintenance.

Main applied for
Chemical agitator
Hoist and transport
Steel and metallurgy
Electric power
Coal mining
Cement and construction
Paper and light industry

Detailed Photos

 

Product Parameters

 

Technical data:

Housing material

Cast iron/Ductile iron

Housing hardness

HBS190-240

Gear material

20CrMnTi alloy steel

Surface hardness of gears

HRC58°~62 °

Gear core hardness

HRC33~40

Input / Output shaft material

42CrMo alloy steel

Input / Output shaft hardness

HRC25~30

Machining precision of gears

accurate grinding, 6~5 Grade

Lubricating oil

GB L-CKC220-460, Shell Omala220-460

Heat treatment

tempering, cementiting, quenching, etc.

Efficiency

94%~96% (depends on the transmission stage)

Noise (MAX)

60~68dB

Temp. rise (MAX)

40°C

Temp. rise (Oil)(MAX)

50°C

Vibration

≤20µm

Backlash

≤20Arcmin

Brand of bearings

China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.

Brand of oil seal

NAK — ZheJiang or other brands requested

Certifications

Company Profile

Xihu (West Lake) Dis.ng Transmission Equipment Co., Ltd. located HangZhou city, ZHangZhoug, as 1 professional manufacturer and exporter of cycloidal pin wheel reducer,worm reducer, gear reducer, gearbox , AC motor and relative spare parts, owns rich experience in this line for many years.

We are 1 direct factory, with advanced production equipment, the strong development team and producing capacity to offer quality products for customers.

Our products widely served to various industries of Metallurgy, Chemicals, lifting,mining,Petroleum,textile,medicine,wooden etc. Main markets: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…

Welcome to ask us any questions, good offer always for you for long term business.

 

FAQ

Q: Are you trading company or manufacturer?
A: We are factory.
 

Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
 

Q: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.

Q:How to choose a gearbox which meets your requirement?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.

Q: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.

Application: Motor, Machinery, Marine, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Helical
Step: Single-Step
Samples:
US$ 200/Unit
1 Unit(Min.Order)

|
Request Sample

China Custom R77 3HP/CV 2.2kw Helical Gear Speed Transmission Gearbox   automatic gearbox	China Custom R77 3HP/CV 2.2kw Helical Gear Speed Transmission Gearbox   automatic gearbox
editor by CX 2023-10-24

China Custom Genuine for CZPT Gearbox Clutch Kit for VW 7-Speed 198141f DSG Dq200 Double Clutch Transmission 602000800 Dps6 best automatic gearbox

Product Description

Product Parameters

Description

Genuine for CZPT Gearbox Clutch Kit for VW 7-Speed 198141F DSG DQ2 DPS6

OEM No

6571F

Warrenty:

 12 month

Welcome to CG auto parts.
Our business cover engine assembly, engine parts, cooling system, brake system, electric system, sensors and valves.
Cosmos engaged in auto parts manufacture for 15 years.We are growing with our CZPT customers. For better satisfy our customer’s inquiry. We open the trading branch CG auto parts doing one-stop service.
One-stop means
1. Collect all parts
2. Doing quality control
3. Keep customers benefit in After-sales service All of our products are tested for quality to meet and exceed the industry standards.

All parts listed for your vehicle on our site are GUARANTEED TO FIT. Every replacement car part we sell comes with a 1 year or unlimited HangZhous warranty. Many parts have longer warranties, all included for free! You also have the option of purchasing a lifetime warranty on all of our parts.
No matter big or small order, deal it with us, you can rest assured!
Now we are the major agency of 12 original parts factory. In this case to satisfy customer who need original parts only but hard buy from them. Connecting with more than 2000 factory doing OEM, after-market parts in China. Make the price more reasonable and quality compared.

Comments by Customer

 

Factory View

 

Application: for VW
Function: Standard
Layout: Standard
Hardness: Standard
Installation: Standard
Step: Standard
Samples:
US$ 5000/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

China Custom Genuine for CZPT Gearbox Clutch Kit for VW 7-Speed 198141f DSG Dq200 Double Clutch Transmission 602000800 Dps6   best automatic gearbox	China Custom Genuine for CZPT Gearbox Clutch Kit for VW 7-Speed 198141f DSG Dq200 Double Clutch Transmission 602000800 Dps6   best automatic gearbox
editor by CX 2023-09-05

China Best Sales 1500rpm R Series Electric Motor Transmission Gearbox Helical Gear Reducers best automatic gearbox

Product Description

 

Feature

 

R series helical gear reducers are based on the building block design, so its convenientfor them to fit all types of motors or to connect with other power input,and its possiblefor different types of machines to combine or connect. 1,Compact construction, saves space for mounting, large load-bearing capacity and long life. 2,High transmission efficiency and low noise. A single machine can reach a transmission efficiency as much as 96%. 3, Precise division of transmission ratio with a wide range. The combination of machines can produce a larger transmission ratio at a low output rotational speed. 4,Installation: Foot-mounted, B5/B14 flange-mounted, input shaft, hollow output shaft, etc. 5,Integrated casting housing,compact dimension,high loading support, stable transmitting and low noise level

Product Name

R Series Brake Motor helical transmission gearbox

Gear Material

20CrMnTi

Case Material

HT250

Shaft Material

20CrMnTi

Gear Processing

Grinding finish by HOFLER Grinding Machines

Color

Customized

Noise Test

65~70dB

Efficiency

94%~98% (depends on the transmission stage)

Lubricating oil

Shell Omala synthetic oil or mineral oil , or similar brand

Heat treatment

tempering, cementiting, quenching,etc.

Brand of bearings

C&U bearing, ZWZ,LYC, HRB, OTHER,NSK and so on

Brand of oil seal

NAK or other brand

Temp. rise (MAX)

40 °

Temp. rise(Oil)(MAX)

50 °

Vibration

≤20µm

gear gearbox

Can gear reducers be customized for specific industrial needs and requirements?

Yes, gear reducers can be customized to meet specific industrial needs and requirements. Manufacturers offer customization options to ensure that gear reducers are tailored to the unique demands of various applications:

1. Gear Ratio Selection: Gear reducers can be designed with specific gear ratios to achieve the desired speed reduction or increase, catering to the specific requirements of the machinery or equipment.

2. Shaft Configurations: Gear reducers can be configured with different shaft sizes, lengths, and orientations to fit seamlessly into existing systems or accommodate specific mounting arrangements.

3. Torque Capacity: Customized gear reducers can be designed to handle higher or lower torque loads based on the application’s operational requirements.

4. Environmental Considerations: Gear reducers can be customized with special coatings, materials, or seals to withstand harsh environments, extreme temperatures, or corrosive conditions.

5. Noise and Vibration Reduction: Custom designs can incorporate features to reduce noise and dampen vibrations, enhancing the overall operation and user experience.

6. Mounting and Connection Options: Manufacturers can adapt gear reducer designs to include specific mounting interfaces or connection methods that align with the equipment’s design.

7. Lubrication and Maintenance: Customized gear reducers can include features for easy maintenance, such as accessible lubrication points or monitoring systems.

8. Integration with Controls: Gear reducers can be customized to integrate seamlessly with control systems, sensors, or automation processes, enhancing system efficiency and performance.

By collaborating with manufacturers and providing detailed specifications, industries can obtain tailor-made gear reducers that address their specific operational needs and contribute to the success of their applications.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Three-Ring
Hardness: Soft Tooth Surface
Installation: Torque Arm Type
Step: Stepless
Samples:
US$ 300/Piece
1 Piece(Min.Order)

|
Request Sample

gear gearbox

Are there variations in gear regear gearbox

What maintenance practices are essential for prolonging the lifespan of gear reducers?

Proper maintenance is crucial for extending the lifespan and ensuring optimal performance of gear reducers. Here are essential maintenance practices:

  • 1. Lubrication: Regular lubrication of gear reducers is vital to reduce friction, wear, and heat generation. Use the recommended lubricant and follow the manufacturer’s guidelines for lubrication intervals.
  • 2. Inspection: Routinely inspect gear reducers for signs of wear, damage, or leaks. Check for unusual noises, vibrations, or temperature increases during operation.
  • 3. Alignment: Ensure proper alignment of the input and output shafts. Misalignment can lead to increased wear, noise, and reduced efficiency. Align the components according to the manufacturer’s specifications.
  • 4. Cooling and Ventilation: Maintain proper cooling and ventilation to prevent overheating. Ensure that cooling fans and vents are clean and unobstructed.
  • 5. Seal Maintenance: Inspect and replace seals as needed to prevent contaminants from entering the gear reducer. Contaminants can lead to accelerated wear and reduced performance.
  • 6. Bolts and Fasteners: Regularly check and tighten bolts and fasteners to prevent loosening during operation, which can cause misalignment or component damage.
  • 7. Replacing Worn Components: Replace worn or damaged components, such as gears, bearings, and seals, with genuine parts from the manufacturer.
  • 8. Vibration Analysis: Conduct periodic vibration analysis to identify potential issues early. Excessive vibration can indicate misalignment or component wear.
  • 9. Maintenance Records: Keep detailed maintenance records, including lubrication schedules, inspection dates, and component replacements. This helps track the history of the gear reducer and aids in future maintenance planning.
  • 10. Training: Provide proper training to maintenance personnel on gear reducer maintenance and troubleshooting techniques.

By adhering to these maintenance practices, you can maximize the lifespan of your gear reducers, minimize downtime, and ensure reliable operation in your industrial processes.

ducer designs for specific tasks and applications?

Yes, gear reducer designs vary widely to suit specific tasks and applications across various industries. Manufacturers offer a range of gear reducer types and configurations to accommodate different requirements, including:

  • Helical Gear Reducers: These are versatile and provide smooth and efficient torque transmission. They are commonly used in applications requiring high precision and moderate speed reduction, such as conveyors, mixers, and agitators.
  • Bevel Gear Reducers: These are ideal for transmitting power between intersecting shafts. They are often used in heavy machinery, printing presses, and automotive applications.
  • Worm Gear Reducers: These provide compact solutions and are suitable for applications with higher speed reduction requirements, such as conveyor systems, winches, and elevators.
  • Planetary Gear Reducers: These offer high torque density and are used in applications demanding precise control, such as robotics, aerospace, and heavy-duty machinery.
  • Parallel Shaft Gear Reducers: Commonly used in industrial machinery, these reducers are designed for high torque and reliability.
  • Right-Angle Gear Reducers: These are used when space limitations require a change in shaft direction, commonly found in packaging equipment and conveyors.

Each type of gear reducer has unique features and benefits that make it suitable for specific tasks. Manufacturers often provide customization options to tailor gear reducers to the precise requirements of an application, including gear ratios, mounting options, and input/output configurations.

Therefore, the variation in gear reducer designs allows industries to select the most appropriate type based on factors such as torque, speed, space constraints, precision, and environmental conditions.

China Best Sales 1500rpm R Series Electric Motor Transmission Gearbox Helical Gear Reducers   best automatic gearbox	China Best Sales 1500rpm R Series Electric Motor Transmission Gearbox Helical Gear Reducers   best automatic gearbox
editor by CX 2023-09-04

China 09G automatic transmission complete 4WD For Gearbox Transnation gearbox assembly

OE NO.: 09G
Product: CLUBMAN (F54)
Year: 2014-
Automobile Fitment: Mini
Warranty: twelve months
Auto Design: 09G
Dimension: standard
Condition: New, 100% Manufacturer-new
Solution identify: Transmission friction package
Transmission Design: 09G
Type: Automatic
Element Number: B064880A
Transport Strategy: FEDEX DHL UPS TNT EMS
Top quality: Oem Solution
Packaging Details: transnation packaging
Port: HangZhou

09G Car Transmission For Gearbox Transnation
Merchandise Identify:OVERHAUL Kit Problem:NEW 03-71 B044820C overhaul package Vehicle Transmission For Gearbox Transnation Components Amount:1 established Merchandise OverviewsBusiness Profile
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gearbox

The Different Types of Gearboxes

There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.

Planetary gearbox

Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
gearbox

Worm reduction gearbox

The global worm reduction gearbox market report compiles key insights from the industry to help you improve your business strategy. This report will help you create a comprehensive business document that will enhance your company’s competitive edge. To obtain this report, visit our website now! Read our latest report to find out what you can expect from the global worm reduction gearbox market. Alternatively, request a sample copy for more details. Here is a sneak peek of the report:
Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.

Shaft-mounted gearbox

Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
gearbox

1 speed gearbox

CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.

China 09G automatic transmission complete 4WD For Gearbox Transnation     gearbox assembly	China 09G automatic transmission complete 4WD For Gearbox Transnation     gearbox assembly
editor by Cx 2023-06-29

China 03-72LS Rebuild Master Kit B044820F automatic transmission system For Gearbox Transnation manufacturer

OE NO.: B044820F
Model: Tracker, DELTA, Xenia, Tracker, Dutro, GALLOPER II (JK-01), H-1, GRACE, Galloper II, STAREX, GALLOPER, PICKUP, Amigo, Sportage, Bongo, Retona, Roadster, CAROL, Strada, Delica, L 2 9062 906257170 Belt Tension pulley 2001-2006, 2006-2007, 2002-2005, 2002-2004, 2008-2571, 2001-2008, 2005-2008, 2008-2017, 2002-2005, 1997-2002
Car Fitment: VOLVO, HINO, Kia, MCW, Mazda, MITSUBISHI, Chevrolet, DAIHATSU, ISUZU, SUZUKI, GEO, Hyundai, Toyota
Guarantee: 12 months
Vehicle Model: 03-72LS
Measurement: standard
Issue: New, a hundred% Manufacturer-new
Solution identify: Transmission Rebuild Learn Package
Transmission Product: 03-72LS
Variety: Automatic
Component Variety: B044880F
Shipping and delivery Strategy: FEDEX DHL UPS TNT EMS
Good quality: Oem Item
Packaging Specifics: transnation packaging

Specification

itemTransmission pats
Warranty12 months
Place of OriginChina
Car ProductToyota
Product nameRebuild Grasp Package
Transmission Model03-72LS
PART NOB044820F
TypeAutomatic
SHIPPINGFEDEX DHL UPS TNT EMS
QualityOem Product
Condition100% Model-new
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gearbox

The Parts of a Gearbox

There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!

Components

Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
gearbox

Functions

A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
gearbox

Maintenance

Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.

China 03-72LS Rebuild Master Kit B044820F automatic transmission system For Gearbox Transnation     manufacturer China 03-72LS Rebuild Master Kit B044820F automatic transmission system For Gearbox Transnation     manufacturer
editor by Cx 2023-06-21

China 0B5 DL501 7 Speed Automatic Transmission Clutch Friction Plate Kit fit gearbox and motor

OE NO.: K211080A
Product: A7
Yr: 2016-2016
Auto Fitment: Audi
Guarantee: 12 months
Automobile Model: 0B5
Measurement: standard size
Automated Transmission Element: Gearbox Rebuild

0B5 DL501 7 Speed Computerized Transmission Clutch Friction Plate Kit in shape for Germany Auto Specification

transmission type0B5/DL501
Years2mm brake disc plate for Bike Wheels Emblem, Payment Phrases, Transportation approach, Discharge location and many others.We will make the correct quotation to you as quickly as achievable. Q: How to buy it?A: Each order is begin from the inquiry, welcome to your inquiry.1: I will give quotation when I get your inquiry.2. Help us to affirm the purchase, check the solution design, quantity, payment manner, and shipping mothed.3: I will deliver your PI for your reference after affirmation. And notify the account info.4: We will send out your item when we get payment, and inform you tracking number.5: You should allow me know when you get, any inquiries, please come to feel totally free to notify me.

gearbox

Types of Gearboxes

There are several types of gearboxes. Some are known as helical gear reducers, while others are called planetary gearboxes. The article also discusses Continuously Variable Transmission (CVT) and helical gear reducer. If you are interested in purchasing a new gearbox, make sure to read our articles on these different types. If you are confused, consider reading our articles on planetary gearboxes and helical gear reducers.

planetary gearbox

The planetary gearbox has several advantages. Its compact design and light weight allows it to transmit high torques while remaining quiet. The gears are connected to one another through a carrier, which is typically fixed and helps transmit torques to the output shaft. Its planetary structure arrangement also reduces backlash and provides high rigidity, which is important for quick start and stop cycles and rotational direction change. Depending on the design and performance desired, planetary gearboxes are categorized into three main types:
The type of planetary gears used in a given application determines the overall cost of the unit. Manufacturers offer a range of prices, and they can help you determine which gearbox is right for your needs. You should also ask a manufacturer for the cost of a planetary gearbox. By asking about price and specs, you can avoid wasting money and time on a planetary gearbox that does not perform up to its potential.
A planetary gearbox is probably installed in your new car’s automatic transmission. For more information, consult your owner’s manual or call the dealer’s service department. This type of gearbox is more complex than other types of gearboxes, so if you don’t know much about them, do an internet search for “planetary gearbox.”
The teeth of a planetary gearbox are formed by the stepping motion of two gears: the sun gear and the inner ring. The sun gear is the input, while the planetary gears rotate around the sun gear. Their ratio depends on the number of teeth and the space between the planets. If you have a 24 tooth sun gear, the planetary gears’ ratio will be -3/2. The sun gear is also attached to the axle.
Another advantage of a planetary gear system is that it can generate high torques. The load is shared among multiple planet gears. This makes the gears more resilient to damage. A planetary gearbox can be as high as 332,000 Nm, and can be used in vehicles and industrial applications requiring medium to high torque. A planetary gear system is a great alternative to a traditional transmission. So, how does it work?

helical gearbox

The main difference between the helical gearbox and the spur gear is the center distance between the teeth. The helical gearbox has a larger pitch circle than the spur gear and thus requires a radial module. In addition, the two types of gears can only be made with the same tooth-cutting tool as the spur gear. However, the helical gearbox is more efficient in terms of production costs.
The helical gearbox is a low-power consumption, compact type of gearbox that is used for a wide range of industrial applications. They are highly durable and withstand high loads with utmost efficiency. The helical gearbox can be manufactured in cast steel and iron for small and medium units. This type of gearbox is also commonly used for crushers, conveyors, coolers, and other applications that need low power.
The helical gear has many advantages over the spur gear. It produces less noise. It has less friction and is less likely to wear out. It is also quieter than spur gears. This is because multiple teeth are in mesh. Because the teeth are in mesh, the load is distributed over a larger area, resulting in a smoother transition between gears. The reduction in noise and vibration reduces the risk of damaging the gear.
The helical gear’s axial excitation force is obtained using a linearized equation of motion in the rotational direction. The damping coefficient of the equation is 0.07. The helical gear is made up of a steel shaft with a diameter of 20 mm and a 5 mm thick aluminum plate. The stiffness of the bearing is 6.84 x 107 N/m. The damping force of the plate is 2,040 kg/m2/s.
The worm gearbox has a better efficiency ratio than the helical one, but it is less efficient in low-ratio applications. In general, worm gearboxes are more efficient than helical gearboxes, although there are some exceptions to this rule. A helical gearbox is better for applications that require high torque. It may also be more economical in the long run. If you are considering a helical gearbox, consider the advantages it has over worm gearboxes.
gearbox

helical gear reducer

A helical gear reducer for a machine’s gearbox is an integral component of the drive system. This unit amplifies torque and controls speed and, therefore, compliments the engine by rotating slower than the engine’s input shaft. A helical gear reducer is a compact gearbox component that is used in industrial applications. A variety of sizes is available to suit various machine configurations. The following sections will discuss some of the different types available.
Designed by experts and engineers, a helical gear reducer is a surprisingly small and light gear that satisfies the needs of many machine applications. It features a large transmission torque, a low starting and running speed, and a fine classification of transmission ratios. A helical gear reducer is lightweight and easily connected to other gears, and it features a high technical content.
In order to avoid errors and poor performance, regular maintenance is a must. The proper lubrication of the gear reducer can minimize failures, errors, and poor performance. Every gear reducer manufacturer sells a suitable lubricant, which must match the properties of the machine’s drive mechanism. It is also advisable to check the lubrication regularly to avoid any deterioration of the unit’s performance.
While the worm gearbox may be better for applications where torque is high, the helical gear reducer offers greater efficiency at lower cost. Although worm gearboxes may be cheaper initially, they are less effective at higher ratios. Even if the worm gear is more expensive to buy, it still offers 94% efficiency, which makes it more cost-effective. There are some significant advantages to both types of gearboxes.
The main advantage of a helical gear reducer over a spur gear is its smoother operation. Unlike spur gears, which have teeth that are straight, helical gears have angled teeth that gradually engage with each other. This helps ensure that the gear does not grind or make excessive noise when it turns. Additionally, they are less commonly used in automation and precision machinery. They are often used in industrial applications.
gearbox

Continuously variable transmission

A Continuously Variable Transmission (CVT) is an automatic transmission that can run through a vast number of gears. Unlike a standard automatic transmission, it can run at any speed, even at a low rev. The CVT is also capable of running at infinitely low gears. Its basic function is to provide different torque ratios to the engine. In addition to delivering power, CVTs have other benefits.
One of the major advantages of a CVT is its simplicity. Its simplicity translates into fewer moving parts, which means less maintenance. The CVT’s simplicity also means that it can handle a wide variety of different types of road conditions and driving styles. In addition to being a great alternative to a traditional automatic transmission, CVTs can be used on many other types of vehicles, including tractors, snowmobiles, motor scooters, and power tools.
A CVT is much smoother than a conventional automatic transmission. It never has to hunt for a gear. It also responds well to throttle inputs and speed changes. Both of these technologies are available on many modern vehicles, including the Nissan Rogue and Mazda CX-5. It’s important to note that each of these transmissions has its pros and cons. So, if you’re looking for a car with a CVT, make sure to read the reviews. They’ll help you decide which transmission is right for you.
Another advantage of a CVT is its fuel efficiency. Many cars now feature CVTs, and they’re becoming increasingly popular with automakers. In addition to fuel efficiency, most cars with CVTs also have a smoother ride. There’s no more sudden downshifts or gear hunting. This makes driving a lot easier. And, the added benefits of smoother driving make CVTs the ideal choice for many drivers.
Although a CVT is more common among Japanese car manufacturers, you’ll find CVTs on European car models as well. The Mercedes-Benz A-Class, B-Class, and Megane are some examples of vehicles that use this technology. Before making a decision, consider the reliability of the model in question. Consumer Reports is a good resource for this. It also offers a history of use and reliability for every type of car, including the Honda Accord.

China 0B5 DL501 7 Speed Automatic Transmission Clutch Friction Plate Kit fit     gearbox and motor	China 0B5 DL501 7 Speed Automatic Transmission Clutch Friction Plate Kit fit     gearbox and motor
editor by Cx 2023-06-20

China Qjs6-90, S6-100, S6-150, S6-160 Manual Gear Box Assy, Gearbox Transmission for Yutong Zk6116D Bus, Higer Bus, Kinglong, Golden Dragon Bus Parts automatic gearbox

Item Description

Item  ZF S6-150  Gearbox Spare Components Manufacturing facility for CZPT Bus  
Gearbox model S6-80 S6-ninety 5S-150GP S6-150 QJ1506 S5-70 S5-80 S5-a hundred and twenty S6-120  QJ805 QJ705
S6-100 S6-one hundred sixty QJ1205 QJ1206 5S-111GP 
Standard sort Forging
Substance 20CrMnTi/ZF steel 
Automobile Make Yutong, King Lengthy, Yaxing, Howo,Beiben,North Benz,Volvo,Xihu (West Lake) Dis.n,JAC,Shaolin,BCI,Higer,Xihu (West Lake) Dis.,Golden Dragon, Zonda, Zhongtong, 
Shenlong, Foton, Neoplan,Ankai, and so forth.
Certificate ISO/TS 16949:2009 
Assessed by Bureau Veritas 
Certificate No.5601378_P+T 
Package  1.Normal export package (from inside to outside): 
    oiled paper, containers, cartons, and wood pallets
two.Tailored package

5 Speed  Gearbox: QJ505 QJ605 QJ705 S5-70 QJ805 S5-eighty QJ1205 S5-120 
six Speed  Gearbox: S6-80 S6-90 AK6-ninety S6-100 S6-one hundred twenty QJ1206 S6-121 QJ1216 S6-one hundred fifty
                                QJ1506 S6-a hundred and sixty
9 Speed   Gearbox: 5s-150GP 5s-111GP 5s-136GP QJ1319 
16 Speed  Gearbox : 16S109 16S150 16S151 16S181 16S 220 16S221 16S251
 

S/No. Component No. CZPT Bus/Kinglong/Higer/Bonluck….
Filter
1 Gasoline Filter
two Air Filter ( Flate variety)
three Oil Filter
Belts
one Radiator Facet Belt
two AC&Idler pulley belt
three Compressor pulley belt
four Radiator Belt
five Alternator Belt
6 Motor Belt
Inside Trim
one Side curtain
Air Problem System
one Alternator for A/C (28 Volts)
2 A/C Discharge Hose
8 A/C Stator
nine a/c alternator battery much less capacitor
ten Evaporator fan
Engine Support
one Motor Mounting Pads
2 Motor hose
7 Radiator Assy
Transmission Method
1 Pressure Plate
3 Release Bearing
four Clutch fork assembly
5 Clutch pump assy
six Boost Sheel Cyclinder Assy
Brake Technique
3 Brake disc pads
4 Exhaust BRAKE Actuator
5 Exhaust butterfly Valve
Suspension
one Entrance Shock absorber Assy
2 front wheel stud
3 Rear Shockabsorber Assy
4 Rear wheel stud
Glass
1 Remaining Aspect Passenger bonding glass
two Still left aspect adhensive glass
3 remaining bonding glass
4 Ride aspect bonding glass
five Right Rear bonding glass
Additional Areas
one Vacuum pump 2 stage
two drinking water pump
Engine Help
one Retarder Mounting
two Primary Engine Alternator Regulator
3 Rectifier
4 Stator
6 AC Loafer pulley
seven Air filter consumption hose
eight H2o pump
CHASIS
two Rear Major Leaf Spring
3 Reduce Bracket bushing
4 U- BOLT NUT(NUT ONLY)
six Electricity Steering Motor
7 Steering bracket
eight Rear brake linner
nine Brake Linner Rivots
BODY
1 black glass above passenger door
two driver window
3 left entrance facet window
9 Fuel SPRING (Luggage Door)1.2.3.5
11 Gasoline spring for engine
12 baggage Compartment HINGES
thirteen luggage Compartment HINGES
Gearbox components
1 clutch fork pin
two Clutch fork rubber
3 spacer
4 tiny circlip(outer)
5 Large circlip(interior)
ELECTRICAL System
1 Reverse Buzzer
two Commencing Switch
3 Fuse a hundred amps flat kind
9 Fascility lock with mild
11 Television display
12 Amplifier with DVD Participant
13 Retarder Controller
Lamps
one Front Mixture Light-weight L
three Fog Lamp
4 Facet Marker lamp
5 Rear best marker lamp
6 rear leading turning lamp
seven luggage compartment lamp
nine stage base lamp
10 Ceiling mild connector
12 Licence plate light-weight(LED Variety)
STARTING Program
1 Solenoid change
2 Starter clutch
three Pinion Gear
INTERIOR TRIM
one Seat armrest L/R
2 Seats Fabric
three Journal Netting
four Vents for air conditioned
5 Velocity sensor

If you need any bus areas you should contact me:
 

 


/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery, Car
Function: Distribution Power
Type: Manual Gear Box
Bus Model: Zk6116D
Ratio: 7.03-0.81
Yutong Part Number: 1701-04345

###

Customization:
Available

|


###

Item  ZF S6-150  Gearbox Spare Parts Factory for Yutong Bus  
Gearbox model S6-80 S6-90 5S-150GP S6-150 QJ1506 S5-70 S5-80 S5-120 S6-120  QJ805 QJ705
S6-100 S6-160 QJ1205 QJ1206 5S-111GP 
Basic form Forging
Material 20CrMnTi/ZF steel 
Vehicle Make Yutong, King Long, Yaxing, Howo,Beiben,North Benz,Volvo,Hongyan,JAC,Shaolin,BCI,Higer,Anyuan,Golden Dragon, Zonda, Zhongtong, 
Shenlong, Foton, Neoplan,Ankai, etc.
Certificate ISO/TS 16949:2009 
Assessed by Bureau Veritas 
Certificate No.5601378_P+T 
Package  1.Standard export package (from inside to outside): 
    oiled paper, boxes, cartons, and wooden pallets
2.Customized package

###

S/No. Part No. Zhongtong Bus/Kinglong/Higer/Bonluck….
Filter
1 Fuel Filter
2 Air Filter ( Flate type)
3 Oil Filter
Belts
1 Radiator Side Belt
2 AC&Idler pulley belt
3 Compressor pulley belt
4 Radiator Belt
5 Alternator Belt
6 Engine Belt
Inside Trim
1 Side curtain
Air Condition System
1 Alternator for A/C (28 Volts)
2 A/C Discharge Hose
8 A/C Stator
9 a/c alternator battery less capacitor
10 Evaporator fan
Engine Support
1 Engine Mounting Pads
2 Engine hose
7 Radiator Assy
Transmission System
1 Pressure Plate
3 Release Bearing
4 Clutch fork assembly
5 Clutch pump assy
6 Boost Sheel Cyclinder Assy
Brake System
3 Brake disc pads
4 Exhaust BRAKE Actuator
5 Exhaust butterfly Valve
Suspension
1 Front Shock absorber Assy
2 front wheel stud
3 Rear Shockabsorber Assy
4 Rear wheel stud
Glass
1 Left Side Passenger bonding glass
2 Left side adhensive glass
3 left bonding glass
4 Ride side bonding glass
5 Right Rear bonding glass
Additional Parts
1 Vacuum pump 2 stage
2 water pump
Engine Support
1 Retarder Mounting
2 Main Engine Alternator Regulator
3 Rectifier
4 Stator
6 AC Idler pulley
7 Air filter intake hose
8 Water pump
CHASIS
2 Rear Main Leaf Spring
3 Lower Bracket bushing
4 U- BOLT NUT(NUT ONLY)
6 Power Steering Motor
7 Steering bracket
8 Rear brake linner
9 Brake Linner Rivots
BODY
1 black glass above passenger door
2 driver window
3 left front side window
9 GAS SPRING (LUGGAGE DOOR)1.2.3.5
11 Gas spring for engine
12 luggage Compartment HINGES
13 luggage Compartment HINGES
Gearbox parts
1 clutch fork pin
2 Clutch fork rubber
3 spacer
4 small circlip(outer)
5 Big circlip(inner)
ELECTRICAL SYSTEM
1 Reverse Buzzer
2 Starting Switch
3 Fuse 100 amps flat type
9 Fascility lock with light
11 TV screen
12 Amplifier with DVD PLAYER
13 Retarder Controller
Lamps
1 Front Combination Light L
3 Fog Lamp
4 Side Marker lamp
5 Rear top marker lamp
6 rear top turning lamp
7 luggage compartment lamp
9 step bottom lamp
10 Ceiling light connector
12 Licence plate light(LED TYPE)
STARTING SYSTEM
1 Solenoid switch
2 Starter clutch
3 Pinion Gear
INTERIOR TRIM
1 Seat armrest L/R
2 Seats Fabric
3 Magazine Netting
4 Vents for air conditioned
5 Speed sensor

/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery, Car
Function: Distribution Power
Type: Manual Gear Box
Bus Model: Zk6116D
Ratio: 7.03-0.81
Yutong Part Number: 1701-04345

###

Customization:
Available

|


###

Item  ZF S6-150  Gearbox Spare Parts Factory for Yutong Bus  
Gearbox model S6-80 S6-90 5S-150GP S6-150 QJ1506 S5-70 S5-80 S5-120 S6-120  QJ805 QJ705
S6-100 S6-160 QJ1205 QJ1206 5S-111GP 
Basic form Forging
Material 20CrMnTi/ZF steel 
Vehicle Make Yutong, King Long, Yaxing, Howo,Beiben,North Benz,Volvo,Hongyan,JAC,Shaolin,BCI,Higer,Anyuan,Golden Dragon, Zonda, Zhongtong, 
Shenlong, Foton, Neoplan,Ankai, etc.
Certificate ISO/TS 16949:2009 
Assessed by Bureau Veritas 
Certificate No.5601378_P+T 
Package  1.Standard export package (from inside to outside): 
    oiled paper, boxes, cartons, and wooden pallets
2.Customized package

###

S/No. Part No. Zhongtong Bus/Kinglong/Higer/Bonluck….
Filter
1 Fuel Filter
2 Air Filter ( Flate type)
3 Oil Filter
Belts
1 Radiator Side Belt
2 AC&Idler pulley belt
3 Compressor pulley belt
4 Radiator Belt
5 Alternator Belt
6 Engine Belt
Inside Trim
1 Side curtain
Air Condition System
1 Alternator for A/C (28 Volts)
2 A/C Discharge Hose
8 A/C Stator
9 a/c alternator battery less capacitor
10 Evaporator fan
Engine Support
1 Engine Mounting Pads
2 Engine hose
7 Radiator Assy
Transmission System
1 Pressure Plate
3 Release Bearing
4 Clutch fork assembly
5 Clutch pump assy
6 Boost Sheel Cyclinder Assy
Brake System
3 Brake disc pads
4 Exhaust BRAKE Actuator
5 Exhaust butterfly Valve
Suspension
1 Front Shock absorber Assy
2 front wheel stud
3 Rear Shockabsorber Assy
4 Rear wheel stud
Glass
1 Left Side Passenger bonding glass
2 Left side adhensive glass
3 left bonding glass
4 Ride side bonding glass
5 Right Rear bonding glass
Additional Parts
1 Vacuum pump 2 stage
2 water pump
Engine Support
1 Retarder Mounting
2 Main Engine Alternator Regulator
3 Rectifier
4 Stator
6 AC Idler pulley
7 Air filter intake hose
8 Water pump
CHASIS
2 Rear Main Leaf Spring
3 Lower Bracket bushing
4 U- BOLT NUT(NUT ONLY)
6 Power Steering Motor
7 Steering bracket
8 Rear brake linner
9 Brake Linner Rivots
BODY
1 black glass above passenger door
2 driver window
3 left front side window
9 GAS SPRING (LUGGAGE DOOR)1.2.3.5
11 Gas spring for engine
12 luggage Compartment HINGES
13 luggage Compartment HINGES
Gearbox parts
1 clutch fork pin
2 Clutch fork rubber
3 spacer
4 small circlip(outer)
5 Big circlip(inner)
ELECTRICAL SYSTEM
1 Reverse Buzzer
2 Starting Switch
3 Fuse 100 amps flat type
9 Fascility lock with light
11 TV screen
12 Amplifier with DVD PLAYER
13 Retarder Controller
Lamps
1 Front Combination Light L
3 Fog Lamp
4 Side Marker lamp
5 Rear top marker lamp
6 rear top turning lamp
7 luggage compartment lamp
9 step bottom lamp
10 Ceiling light connector
12 Licence plate light(LED TYPE)
STARTING SYSTEM
1 Solenoid switch
2 Starter clutch
3 Pinion Gear
INTERIOR TRIM
1 Seat armrest L/R
2 Seats Fabric
3 Magazine Netting
4 Vents for air conditioned
5 Speed sensor

Choosing a Gearbox For Your Application

The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.
gearbox

Dimensions

Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.

Construction

The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.
gearbox

Working

A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.

Advantages

Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.
gearbox

Application

While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.

China Qjs6-90, S6-100, S6-150, S6-160 Manual Gear Box Assy, Gearbox Transmission for Yutong Zk6116D Bus, Higer Bus, Kinglong, Golden Dragon Bus Parts     automatic gearbox	China Qjs6-90, S6-100, S6-150, S6-160 Manual Gear Box Assy, Gearbox Transmission for Yutong Zk6116D Bus, Higer Bus, Kinglong, Golden Dragon Bus Parts     automatic gearbox
editor by CX 2023-04-14