Product Description
Overview
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Quick Details
Gearing Arrangement: Worm Brand Name: CHINAMFG
Input Speed: 1400 rpm Output Speed: 14 rpm to 186 rpm
Rated Power: 0.06 ~ 4KW Output Torque: 2.6-479N.M
Color: Blue/Silver or on request Origin: ZHangZhoug, China (Mainland)
Warranty: 1 Year Application: Industry
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Supply Ability
Supply Ability: 20000 Piece/Pieces per Month
Extra Service: OEM is welcome
QC System: ISO9001:2008
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Packaging & Delivery
Package: Wooden box/Paper carton
Port: HangZhou/ZheJiang or on request
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| TYPE | Worm Gear Speed Reducer/Worm Gearbox |
| MODEL | NMRV series size:571,030,040,050,063,075,090,110,130,150 |
| RATIO | 5,7.5,10,15,20,25,30,40,50,60,80,100 |
| COLOR | Blue(RAL5571)/Silver grey (RAL9571) or on your request |
| MATERIAL | Housing:Aluminum alloy |
| PACKING | Wooden box/Paper carton |
| BEARING | C&U |
| SEAL | SKF |
| WARRANTY | 1 Year |
| INPUT POWER | 0.09KM-15KM |
| USAGES | Foodstuffs, Ceramics, Packing, Chemicals, Pharmacy, Plastics, Paper-making, Machine-tools |
| IEC FLANGE | IEC standard flange or on request |
| LUBRICANT | Shell or Henry |
About CHINAMFG since 1984
HangZhou Melchizedek Import & Export Co., Ltd. is a leader manufactur in mechanism field and punching/stamp
ing field since 1984. Our main product, NMRV worm gear speed reducer and series helical gearbox, XDR,
XDF, XDK, XDShave reached the advanced technique index of the congeneric European and Janpanese produc
ts, We offer standard gears, sprockets, chains, pulleys, couplings, bushes and so on. We also can accept orders
of non-standard products, such as gears, shafts, punching parts ect, according to customers’ Drawings or sam-
ples.
Our company has complete set of equipment including CNC, lathes, milling machines, gear hobbing machine, g-
ear grinding machine, gear honing machine, gear shaping machine, worm grinder, grinding machines, drilling m-
achines, boringmachines, planer, drawing benches, punches, hydraulic presses, plate shearing machines and s-
o on. We have advanced testing equipments also.
Our company has established favorable cooperation relationships with sub-suppliers involving casting, raw mat-
erial, heat treatment, surface finishing and so on.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | as for Request |
| Layout: | as for Request |
| Gear Shape: | Worm |
| Step: | Single-Step |
| Customization: |
Available
| Customized Request |
|---|
How do manufacturers ensure the precision of gear tooth profiles in gear reducers?
Manufacturers employ several techniques to ensure the precision of gear tooth profiles in gear reducers, which is crucial for optimal performance and efficiency:
1. Precision Machining: Gear teeth are typically machined using advanced CNC (Computer Numerical Control) machines that can achieve high levels of accuracy and repeatability. This ensures consistent gear tooth profiles across multiple components.
2. Quality Control Measures: Rigorous quality control processes, such as dimensional inspections and profile measurements, are performed at various stages of manufacturing to verify that gear tooth profiles meet the required specifications.
3. Tooth Profile Design: Engineers use specialized software and simulation tools to design gear tooth profiles with precise involute shapes and accurate dimensions. These designs are then translated into machine instructions for manufacturing.
4. Material Selection: High-quality materials with excellent wear resistance and dimensional stability are chosen to minimize the potential for deformation or inaccuracies during machining and operation.
5. Heat Treatment: Heat treatment processes, such as carburizing and quenching, are applied to enhance the surface hardness and durability of gear teeth, reducing the risk of wear and deformation over time.
6. Tooth Grinding and Finishing: After initial machining, gear teeth often undergo precision grinding and finishing processes to achieve the desired tooth profile accuracy and surface finish.
7. Post-Processing Inspection: Gear tooth profiles are inspected again after manufacturing processes to verify that the final components meet the specified tolerances and performance criteria.
8. Computer-Aided Manufacturing (CAM): CAM software is used to generate tool paths and machining instructions, enabling precise control over tool movements and material removal during gear manufacturing.
By combining these techniques and leveraging advanced manufacturing technologies, manufacturers can achieve the necessary precision in gear tooth profiles, resulting in reliable and efficient gear reducers for various industrial applications.
What maintenance practices are essential for prolonging the lifespan of gear reducers?
Proper maintenance is crucial for extending the lifespan and ensuring optimal performance of gear reducers. Here are essential maintenance practices:
- 1. Lubrication: Regular lubrication of gear reducers is vital to reduce friction, wear, and heat generation. Use the recommended lubricant and follow the manufacturer’s guidelines for lubrication intervals.
- 2. Inspection: Routinely inspect gear reducers for signs of wear, damage, or leaks. Check for unusual noises, vibrations, or temperature increases during operation.
- 3. Alignment: Ensure proper alignment of the input and output shafts. Misalignment can lead to increased wear, noise, and reduced efficiency. Align the components according to the manufacturer’s specifications.
- 4. Cooling and Ventilation: Maintain proper cooling and ventilation to prevent overheating. Ensure that cooling fans and vents are clean and unobstructed.
- 5. Seal Maintenance: Inspect and replace seals as needed to prevent contaminants from entering the gear reducer. Contaminants can lead to accelerated wear and reduced performance.
- 6. Bolts and Fasteners: Regularly check and tighten bolts and fasteners to prevent loosening during operation, which can cause misalignment or component damage.
- 7. Replacing Worn Components: Replace worn or damaged components, such as gears, bearings, and seals, with genuine parts from the manufacturer.
- 8. Vibration Analysis: Conduct periodic vibration analysis to identify potential issues early. Excessive vibration can indicate misalignment or component wear.
- 9. Maintenance Records: Keep detailed maintenance records, including lubrication schedules, inspection dates, and component replacements. This helps track the history of the gear reducer and aids in future maintenance planning.
- 10. Training: Provide proper training to maintenance personnel on gear reducer maintenance and troubleshooting techniques.
By adhering to these maintenance practices, you can maximize the lifespan of your gear reducers, minimize downtime, and ensure reliable operation in your industrial processes.
What are the benefits of using a gear reducer in industrial applications?
Gear reducers offer several benefits that make them indispensable in various industrial applications:
1. Speed Reduction: Gear reducers allow the reduction of high-speed input from motors or engines to lower, more usable output speeds for specific applications, ensuring proper equipment operation and safety.
2. Torque Increase: By leveraging the mechanical advantage of gear ratios, gear reducers can significantly increase torque output, enabling the handling of heavy loads and providing the necessary power for tasks such as lifting, conveying, and processing.
3. Precise Control: Gear reducers enable fine-tuning of rotational speed and torque, providing precise control over machinery and processes, which is crucial in industries like manufacturing, material handling, and robotics.
4. Shock Load Absorption: Gear reducers can absorb and dampen sudden shocks or changes in load, protecting both the machinery and connected components from abrupt forces that could otherwise lead to damage.
5. Versatility: With various gear types (e.g., spur, helical, worm) and designs, gear reducers can be tailored to different applications, including those requiring specific speed ratios, torque ranges, and environmental conditions.
6. Efficient Power Transmission: Gear reducers offer high mechanical efficiency, minimizing energy loss during power transmission, which is especially valuable in energy-conscious industries.
7. Compact Design: Gear reducers provide a compact solution for transmitting power and adjusting speeds, making them suitable for installations with space constraints.
8. Reliability and Longevity: Well-designed and properly maintained gear reducers can offer extended service life, contributing to reduced downtime and maintenance costs.
Overall, gear reducers enhance the performance, efficiency, and reliability of industrial equipment, making them essential components in a wide range of applications across various industries.
editor by CX 2024-02-21
China factory Custom Metal DC Motor Gear Worms Speed Reducer Worm Gear Planetary Gearbox gearbox assembly
Product Description
Product Description
| Product name | custom metal dc motor gear worms speed reducer worm gear planetary gearbox |
| Material | 1.Stainless Steel: SS201, SS303, SS304, SS316, SS410, SS420 2.Steel:C45(K1045), C46(K1046),C20 3.Brass:C36000 ( C26800), C37700 ( HPb59), C38500( HPb58), C27200CuZn37), C28000(CuZn40) 4.Bronze: C51000, C52100, C54400, etc 5.Iron: 1213, 12L14,1215 6.Aluminum/ Aluminum Alloy: Al6061, Al6063 etc 7.Carbon steel: C1006,C1571,C1018,C1571,C1035K,C1045, C435#, 40CrMo, 42CrMo 8.Alloy steel: SCM435,10B21 9.Titanium and Titanium Alloy: TAD, TA1-TA8, TB2, TC1-TC10 |
| Finish | Finish:Zn- Plated,Ni-plated,Passivated,Tin-plated,Sandblast and Anodize,Polish,Electro Painting,Black Anodize,Plain,Chrome plated,Hot Deep Galvanize(H. D. G. ) etc. |
| Payment | 30 % deposit, 70% balance payment before shipment T/T,Paypal |
| Packing | Poly Bag, Small Box, Carton, or according to customers requirements |
| Process | NC Gear Hobbing Machines, NC Gear Shapers(Gealson, Moude), NC lathe, NC gear Shaving machines, NC gear milling, Nc gear grinding Machines and many kinds of gear related machines |
| Feature | Precision |
| Packing | Carton Packing |
Company Profile
HangZhou Dakunlun Hardware & Plastic Products Co.,Ltd. is a company engaged in Custom Products covering Custom CNC,Plastic Injection,Powder Metallurgy Parts ect. Hot Selling products include Gears,CNC Milling Parts Model Train Wheelsets Shaft,Bushing,Spacer and Brass Turning Parts ect.
Dakunlun was established in May 2006, cooperated with many enterprises at home and abroad (such as Fenda ,LG, Philips Dji and Nissan) to establish a long term friendly business relationship.Our inception is to absorb a variety of talents, improve product quality and staff quality Strict quality guarantee system and perfect management system, high-quality products after-
sales service is our foothold. Our company of “quality first, reputation first” principle, provide customers with quality and quantity of various types of products. Always uphold the “quality, integrity and pragmatic, motivated, service-oriented” business philosophy, and apply to the company’s management and operating. In face of fierce competition, our company’s system is constantly being improved, relying on science and technology, continuously improve the technology content of products sold, for society, customers and companies to create a higher market value. Dakunlun has been in good faith to create enterprises and has won a good reputation, also won the respect of our domestic counterparts.
Recent years our company has reached annual sales of as much as ¥30,000,000, Dakunlun will expand the scale of operation and steady development of corporate economic, sincerely seek partners, good faith cooperation and common developmen
Certifications
Work Shop Facility
Customer Visit
Packaging & Shipping
FAQ
1. Are you trading company or manufacturer?
We are a factory has 21 years.
2. How can i get a quotation?
Please send us information for quote: drawing,material,quantity or other requirement.We can accpet PDF,DWG,STEP file formate.If you don’t have the drawing,please send the sample to us,we can quote base on your sample too.
3. What’s your MOQ?
Depends on your specific items.
4. Do you provide samples?Is it free or extra.
Yes,but it’s not free.
5. What about the lead time for mass production?
Honestly,it depends on the order quantity.Normally,15 days to 20 days after your deposit if no tooling needed.
6. What if the part is not good?
We can guarantee good quantity.But if happened,please contact us immediately,take some pictures,we will check on the problem,and solve it asap.
7. How to deliver the good?
We deliver the products by courier company.
8. Can we get some samples before mass production?
Absolutely yes.
9. Will my drawings be safe after sending them to you?
Yes,we will keep them well and won’t release them to the third party without your permission.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Motorcycle, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Gear Position: | External Gear |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | Order Sample According to customer′s requirements
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|---|
| Customization: |
Available
| Customized Request |
|---|
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
editor by CX 2024-02-18
China Custom Wpa Worm Gearbox with Input Flange Worm Gear Speed Reducers manufacturer
Product Description
Wpa Worm Gearbox with Input Flange Worm Gear Speed Reducers. Helical gearbox series not only has higher transmission efficiency and loading capability than those of single-stage worm wheel transmission, but also reduces space. Moreover, under the close volume, the series can obtain higher transmission ratio and is more favorable for equipment setting. This product can be combined with various reducers to meet different requirements. S series with self-lock function
Energy Efficiency: Leveraging the advantages of high efficiency of helical gears and smooth transmission of worm gears, the reducer performs with outstanding stability and efficiency is above 90%
Loading Capacity: Available with power ranges from 0.12KW to 37KW, depending on different requirements and applications.
Installation Flexibility: All models are designed for a choice of mounting position M1-M6 specified by customers.
RICHMAN UNIVERSAL SOURCING CO LIMITED is located in HangZhou ZheJiang . With more than 20 years experience in gear transmission area, we have our owned factory and product lines. Worm reducer (WP series; RV series; VF series), screw jack reducer (WSH series) and helical gearbox (K,S,R,F series) are current mainly products. Strict and precision quality control procedure makes the final products meet demands of our customers.
We try to develop different markets, cooperate with kinds of customers, which can makes us keep moving forward, keep innovative and international vision. Richman Universal Sourcing is your best partner of transmission resolutions.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery |
|---|---|
| Function: | Change Drive Torque, Change Drive Direction, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Three-Step |
| Customization: |
Available
| Customized Request |
|---|
editor by CX 2024-02-04
China Custom 1 Arcmin Ratio 81: 1 Low Backlash Cycloidal Gear Reducer gearbox assembly
Product Description
Details Photos:
1.It is equipped with an angular contact ball bearing, so it can support the external load with the rigid moment and large allowable moment
2.Easy assemble, small vibration
3.It can reduce the motor straight junction (input gear) and inertia
4.Large torsional rigidity
5.Strong impact resistance (500% of rated torque)
6.The crankshaft is supported by 2 columns in the reducer
7.Excellent starting efficiency & Small wear and long service life
8.Small backlash (1arc. Min.) & Use rolling bearing
9.Strong impact resistance (500% of rated torque)
10.The number of simultaneous engagements between RV gear and needle teeth is large
Advantages:
1. High precision, high torque
2. Dedicated technical personnel can be on the go to provide design solutions
3. Factory direct sales fine workmanship durable quality assurance
4. Product quality issues have a one-year warranty time, can be returned for replacement or repair
Company profile:
HangZhou CHINAMFG Technology Co., Ltd. was established in 2014. Based on long-term accumulated experience in mechanical design and manufacturing, various types of harmonic reducers have been developed according to the different needs of customers. The company is in a stage of rapid development. , Equipment and personnel are constantly expanding. Now we have a group of experienced technical and managerial personnel, with advanced equipment, complete testing methods, and product manufacturing and design capabilities. Product design and production can be carried out according to customer needs, and a variety of high-precision transmission components such as harmonic reducers and RV reducers have been formed; the products have been sold in domestic and global(Such as USA, Germany, Turkey, India) and have been used in industrial robots, machine tools, medical equipment, laser processing, cutting, and dispensing, Brush making, LED equipment manufacturing, precision electronic equipment, and other industries have established a good reputation.
In the future, Hongwing will adhere to the purpose of gathering talents, keeping close to the market, and technological innovation, carry CHINAMFG the value pursuit in the field of harmonic drive&RV reducers, seek the common development of the company and the society, and quietly build itself into a CHINAMFG brand with independent intellectual property rights. Quality supplier in the field of precision transmission”.
Strength factory:
Our plant has an entire campus The number of workshops is around 300 Whether it’s from the production of raw materials and the procurement of raw materials to the inspection of finished products, we’re doing it ourselves. There is a complete production system
Parameter:
| Rated Table | ||||||||||||||
| Output rotational speed (rpm) | 5 | 10 | 15 | 20 | 25 | 30 | 40 | 50 | 60 | |||||
| Model | Speed ratio code | Transmission Ratio(R) | Output Torque (Nm) / Enter the capacity (kW |
|||||||||||
| Rotation of axes | Housing rotation | |||||||||||||
| RV-6E | 31 | 31 | 30 | 101 / 0.07 |
81 / 0.11 |
72 / 0.15 |
66 / 0.19 |
62 / 0.22 |
58 / 0.25 |
54 / 0.30 |
50 / 0.35 |
47 / 0.40 |
||
| 43 | 43 | 42 | ||||||||||||
| 53.5 | 53.5 | 52.5 | ||||||||||||
| 59 | 59 | 58 | ||||||||||||
| 79 | 79 | 78 | ||||||||||||
| 103 | 103 | 102 | ||||||||||||
| RV-20E | 57 | 57 | 56 | 231 / 0.16 |
188 / 0.26 |
167 / 0.35 |
153 / 0.43 |
143 / 0.50 |
135 / 0.57 |
124 / 0.70 |
115 / 0.81 |
110 / 0.92 |
||
| 81 | 81 | 80 | ||||||||||||
| 105 | 105 | 104 | ||||||||||||
| 121 | 121 | 120 | ||||||||||||
| 141 | 141 | 140 | ||||||||||||
| 161 | 161 | 160 | ||||||||||||
| RV-40E | 57 | 57 | 56 | 572 / 0.40 |
465 / 0.65 |
412 / 0.86 |
377 / 1.05 |
353 / 1.23 |
334 / 1.40 |
307 / 1.71 |
287 / 2.00 |
271 / 2.27 |
||
| 81 | 81 | 80 | ||||||||||||
| 105 | 105 | 104 | ||||||||||||
| 121 | 121 | 120 | ||||||||||||
| 153 | 153 | 152 | ||||||||||||
| RV-80E | 57 | 57 | 56 | 1,088 / 0.76 |
885 / 1.24 |
784 / 1.64 |
719 / 2.01 |
672 / 2.35 |
637 / 2.67 |
584 / 3.26 |
546 / 3.81 |
517 / 4.33 |
||
| 81 | 81 | 80 | ||||||||||||
| 101 | 101 | 100 | ||||||||||||
| 121 | 121 | 120 | ||||||||||||
| 153 | 1(153) | 1(152) | ||||||||||||
| RV-110E | 81 | 81 | 80 | 1,499 / 1.05 |
1,215 / 1.70 |
1,078 / 2.26 |
990 / 2.76 |
925 / 3.23 |
875 / 3.67 |
804 / 4.49 |
||||
| 111 | 111 | 110 | ||||||||||||
| 161 | 161 | 160 | ||||||||||||
| 175 | 1227/7 | 1220/7 | ||||||||||||
| RV-160E | 81 | 81 | 80 | 2,176 / 1.52 |
1,774 / 2.48 |
1,568 / 3.28 |
1,441 / 4.02 |
1,343 / 4.69 |
1,274 / 5.34 |
|||||
| 101 | 101 | 100 | ||||||||||||
| 129 | 129 | 128 | ||||||||||||
| 145 | 145 | 144 | ||||||||||||
| 171 | 171 | 170 | ||||||||||||
| RV-320E | 81 | 81 | 80 | 4,361 / 3.04 |
3,538 / 4.94 |
3,136 / 6.57 |
2,881 / 8.05 |
2,695 / 9.41 |
2,548 / 10.7 |
|||||
| 101 | 101 | 100 | ||||||||||||
| 118.5 | 118.5 | 117.5 | ||||||||||||
| 129 | 129 | 128 | ||||||||||||
| 141 | 141 | 140 | ||||||||||||
| 171 | 171 | 170 | ||||||||||||
| 185 | 185 | 184 | ||||||||||||
| RV-450E | 81 | 81 | 80 | 6,135 / 4.28 |
4,978 / 6.95 |
4,410 / 9.24 |
4,047 / 11.3 |
3,783 / 13.2 |
||||||
| 101 | 101 | 100 | ||||||||||||
| 118.5 | 118.5 | 117.5 | ||||||||||||
| 129 | 129 | 128 | ||||||||||||
| 154.8 | 2013/13 | 2000/13 | ||||||||||||
| 171 | 171 | 170 | ||||||||||||
| 192 | 1347/7 | 1340/7 | ||||||||||||
| Note: 1. The allowable output speed is affected by duty cycle, load, and ambient temperature. When the allowable output speed is above NS1, please consult our company about the precautions. 2. Calculate the input capacity (kW) by the following formula. |
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| Input capacity (kW) =(2π*N*T)/(60*η/100*10*10*10) | N: output speed (RPM) T: output torque (nm) η = 75: reducer efficiency (%) |
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| The input capacity is the reference value. 3. When using the reducer at a low temperature, the no-load running torque will increase, so please pay attention when selecting the motor. (refer to p.93 low-temperature characteristics) |
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| T0 Rated torque(Remark .7) |
N0 Rated output speed |
K Rated life |
TS1 Allowable starting and stopping torque |
TS2 Instantaneous maximum allowable torque |
NS0 Allowable maximum output speed (Remark .1) |
Backlash | Empty distance MAX. | Angle transmission error MAX. | A representative value of starting efficiency | MO1 Allowable moment (Remark .4) |
MO2 Instantaneous maximum allowable moment |
Wr Allowable radial load (Remark .10) |
I Converted value of inertia moment input shaft (Remark .5) |
Weight |
| (Nm) | (rpm) | (h) | (Nm) | (Nm) | (r/min) | (arc.sec.) | (arc.min.) | (arc.sec.) | (%) | (Nm) | (Nm) | (N) | (kgm2) | (kg) |
| 58 | 30 | 6,000 | 117 | 294 | 100 | 1.5 | 1.5 | 80 | 70 | 196 | 392 | 2,140 | 2.63×10-6 | 2.5 |
| 2.00×10-6 | ||||||||||||||
| 1.53×10-6 | ||||||||||||||
| 1.39×10-6 | ||||||||||||||
| 1.09×10-6 | ||||||||||||||
| 0.74×10-6 | ||||||||||||||
| 167 | 15 | 6,000 | 412 | 833 | 75 | 1.0 | 1.0 | 70 | 75 | 882 | 1,764 | 7,785 | 9.66×10-6 | 4.7 |
| 6.07×10-6 | ||||||||||||||
| 4.32×10-6 | ||||||||||||||
| 3.56×10-6 | ||||||||||||||
| 2.88×10-6 | ||||||||||||||
| 2.39×10-6 | ||||||||||||||
| 412 | 15 | 6,000 | 1,571 | 2,058 | 70 | 1.0 | 1.0 | 60 | 85 | 1,666 | 3,332 | 11,594 | 3.25×10-5 | 9.3 |
| 2.20×10-5 | ||||||||||||||
| 1.63×10-5 | ||||||||||||||
| 1.37×10-5 | ||||||||||||||
| 1.01×10-5 | ||||||||||||||
| 784 | 15 | 6,000 | 1,960 | Bolt tightening 3920 | 70 | 1.0 | 1.0 | 50 | 85 | Bolt fastening 2156 | Bolt tightening | Bolt tightening 12988 | 8.16×10-5 | Bolt tightening 13.1 |
| 6.00×10-5 | ||||||||||||||
| 4.82×10-5 | ||||||||||||||
| Pin combination 3185 | Pin combination 1735 | Pin combination 2156 | Pin combination 1571 | Pin combination 12.7 | ||||||||||
| 3.96×10-5 | ||||||||||||||
| 2.98×10-5 | ||||||||||||||
| 1,078 | 15 | 6,000 | 2,695 | 5,390 | 50 | 1.0 | 1.0 | 50 | 85 | 2,940 | 5,880 | 16,648 | 9.88×10-5 | 17.4 |
| 6.96×10-5 | ||||||||||||||
| 4.36×10-5 | ||||||||||||||
| 3.89×10-5 | ||||||||||||||
| 1,568 | 15 | 6,000 | 3,920 | Bolt tightening 7840 | 45 | 1.0 | 1.0 | 50 | 85 | 3,920 | Bolt tightening 7840 | 18,587 | 1.77×10-4 | 26.4 |
| 1.40×10-4 | ||||||||||||||
| 1.06×10-4 | ||||||||||||||
| Pin and use 6615 | Pin and use 6762 | |||||||||||||
| 0.87×10-4 | ||||||||||||||
| 0.74×10-4 | ||||||||||||||
| 3,136 | 15 | 6,000 | 7,840 | Bolt tightening 15680 | 35 | 1.0 | 1.0 | 50 | 80 | Bolt tightening 7056 | Bolt tightening 14112 | Bolt tightening 28067 | 4.83×10-4 | 44.3 |
| 3.79×10-4 | ||||||||||||||
| 3.15×10-4 | ||||||||||||||
| 2.84×10-4 | ||||||||||||||
| Pin combination 12250 | Pin combination 6174 | Pin and use 1571 | Pin combination 24558 | |||||||||||
| 2.54×10-4 | ||||||||||||||
| 1.97×10-4 | ||||||||||||||
| 1.77×10-4 | ||||||||||||||
| 4,410 | 15 | 6,000 | 11,571 | Bolt tightening 22050 | 25 | 1.0 | 1.0 | 50 | 85 | 8,820 | Bolt tightening 17640 | 30,133 | 8.75×10-4 | 66.4 |
| 6.91×10-4 | ||||||||||||||
| 5.75×10-4 | ||||||||||||||
| 5.20×10-4 | ||||||||||||||
| Pin and use 18620 | Pin and use 13524 | |||||||||||||
| 4.12×10-4 | ||||||||||||||
| 3.61×10-4 | ||||||||||||||
| 3.07×10-4 | ||||||||||||||
| 4. The allowable torque will vary according to the thrust load. Please confirm by the allowable moment line diagram (p.91). 5. The value of inertia moment is the value of the reducer body. The moment of inertia of the input gear is not included. 6. For moment stiffness and torsion stiffness, please refer to the calculation of inclination angle and torsion angle (p.99). 7. Rated torque refers to the torque value reflecting the rated life at rated output speed, not the data showing the upper limit of load. Please refer to the glossary (p.81) and product selection flow chart (p.82). 8. If you want to buy products other than the above speed ratio, please consult our company. 9. The above specifications are obtained according to the company’s evaluation method. Please confirm that the product meets the use conditions of carrying real aircraft before use. 10. When a radial load is applied to dimension B, please use it within the allowable radial load range. 11. 1 RV-80e r = 153 is only output shaft bolt fastening type( P.20,21) |
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Exhibition:
APPLICATIONS:
FQA:
Q: What should I provide when I choose a gearbox/speed reducer?
A: The best way is to provide the motor drawing with parameters. Our engineer will check and recommend the most suitable gearbox model for your reference.
Or you can also provide the below specification as well:
1) Type, model, and torque.
2) Ratio or output speed
3) Working condition and connection method
4) Quality and installed machine name
5) Input mode and input speed
6) Motor brand model or flange and motor shaft size
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Motorcycle, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Single-Step |
| Samples: |
US$ 600/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can gear reducers be customized for specific industrial needs and requirements?
Yes, gear reducers can be customized to meet specific industrial needs and requirements. Manufacturers offer customization options to ensure that gear reducers are tailored to the unique demands of various applications:
1. Gear Ratio Selection: Gear reducers can be designed with specific gear ratios to achieve the desired speed reduction or increase, catering to the specific requirements of the machinery or equipment.
2. Shaft Configurations: Gear reducers can be configured with different shaft sizes, lengths, and orientations to fit seamlessly into existing systems or accommodate specific mounting arrangements.
3. Torque Capacity: Customized gear reducers can be designed to handle higher or lower torque loads based on the application’s operational requirements.
4. Environmental Considerations: Gear reducers can be customized with special coatings, materials, or seals to withstand harsh environments, extreme temperatures, or corrosive conditions.
5. Noise and Vibration Reduction: Custom designs can incorporate features to reduce noise and dampen vibrations, enhancing the overall operation and user experience.
6. Mounting and Connection Options: Manufacturers can adapt gear reducer designs to include specific mounting interfaces or connection methods that align with the equipment’s design.
7. Lubrication and Maintenance: Customized gear reducers can include features for easy maintenance, such as accessible lubrication points or monitoring systems.
8. Integration with Controls: Gear reducers can be customized to integrate seamlessly with control systems, sensors, or automation processes, enhancing system efficiency and performance.
By collaborating with manufacturers and providing detailed specifications, industries can obtain tailor-made gear reducers that address their specific operational needs and contribute to the success of their applications.
Can gear reducers be used for both speed reduction and speed increase?
Yes, gear reducers can be utilized for both speed reduction and speed increase, depending on their design and arrangement. The functionality to either decrease or increase rotational speed is achieved by altering the arrangement of gears within the gearbox.
1. Speed Reduction: In speed reduction applications, a gear reducer is designed with gears of different sizes. The input shaft connects to a larger gear, while the output shaft is connected to a smaller gear. As the input shaft rotates, the larger gear turns the smaller gear, resulting in a decrease in output speed compared to the input speed. This configuration provides higher torque output at a lower speed, making it suitable for applications that require increased force or torque.
2. Speed Increase: For speed increase, the gear arrangement is reversed. The input shaft connects to a smaller gear, while the output shaft is connected to a larger gear. As the input shaft rotates, the smaller gear drives the larger gear, resulting in an increase in output speed compared to the input speed. However, the torque output is lower than that of speed reduction configurations.
By choosing the appropriate gear ratios and arrangement, gear reducers can be customized to meet specific speed and torque requirements for various industrial applications. It’s important to select the right type of gear reducer and configure it correctly to achieve the desired speed reduction or speed increase.
Are there variations in gear reducer designs for specific tasks and applications?
Yes, gear reducer designs vary widely to suit specific tasks and applications across various industries. Manufacturers offer a range of gear reducer types and configurations to accommodate different requirements, including:
- Helical Gear Reducers: These are versatile and provide smooth and efficient torque transmission. They are commonly used in applications requiring high precision and moderate speed reduction, such as conveyors, mixers, and agitators.
- Bevel Gear Reducers: These are ideal for transmitting power between intersecting shafts. They are often used in heavy machinery, printing presses, and automotive applications.
- Worm Gear Reducers: These provide compact solutions and are suitable for applications with higher speed reduction requirements, such as conveyor systems, winches, and elevators.
- Planetary Gear Reducers: These offer high torque density and are used in applications demanding precise control, such as robotics, aerospace, and heavy-duty machinery.
- Parallel Shaft Gear Reducers: Commonly used in industrial machinery, these reducers are designed for high torque and reliability.
- Right-Angle Gear Reducers: These are used when space limitations require a change in shaft direction, commonly found in packaging equipment and conveyors.
Each type of gear reducer has unique features and benefits that make it suitable for specific tasks. Manufacturers often provide customization options to tailor gear reducers to the precise requirements of an application, including gear ratios, mounting options, and input/output configurations.
Therefore, the variation in gear reducer designs allows industries to select the most appropriate type based on factors such as torque, speed, space constraints, precision, and environmental conditions.
editor by CX 2024-02-03
China Custom Hot Sale Agricultural Machinery Conical Cylindrical CZPT Gear Reducer gearbox and motor
Product Description
GRH specialized in providing hydraulic components and solutions for hydraulic systems.
With continuous improvement and enthusiasm over the past 30 years, CHINAMFG has developed into an emerging power in the fluid power industry since it was established in 1986.
GRH (ZheJiang ) – International Sales Office
GRH (ZheJiang ) – Manufacturing Facility and Domestic Sales Office
—————————————————————————————————————————————————
Production description
| We can produce motor according to your needs ! |
About Us
Application and Partners
Contact us!
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Expansion |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Stepless |
| Samples: |
US$ 1050/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can gear reducers be customized for specific industrial needs and requirements?
Yes, gear reducers can be customized to meet specific industrial needs and requirements. Manufacturers offer customization options to ensure that gear reducers are tailored to the unique demands of various applications:
1. Gear Ratio Selection: Gear reducers can be designed with specific gear ratios to achieve the desired speed reduction or increase, catering to the specific requirements of the machinery or equipment.
2. Shaft Configurations: Gear reducers can be configured with different shaft sizes, lengths, and orientations to fit seamlessly into existing systems or accommodate specific mounting arrangements.
3. Torque Capacity: Customized gear reducers can be designed to handle higher or lower torque loads based on the application’s operational requirements.
4. Environmental Considerations: Gear reducers can be customized with special coatings, materials, or seals to withstand harsh environments, extreme temperatures, or corrosive conditions.
5. Noise and Vibration Reduction: Custom designs can incorporate features to reduce noise and dampen vibrations, enhancing the overall operation and user experience.
6. Mounting and Connection Options: Manufacturers can adapt gear reducer designs to include specific mounting interfaces or connection methods that align with the equipment’s design.
7. Lubrication and Maintenance: Customized gear reducers can include features for easy maintenance, such as accessible lubrication points or monitoring systems.
8. Integration with Controls: Gear reducers can be customized to integrate seamlessly with control systems, sensors, or automation processes, enhancing system efficiency and performance.
By collaborating with manufacturers and providing detailed specifications, industries can obtain tailor-made gear reducers that address their specific operational needs and contribute to the success of their applications.
What maintenance practices are essential for prolonging the lifespan of gear reducers?
Proper maintenance is crucial for extending the lifespan and ensuring optimal performance of gear reducers. Here are essential maintenance practices:
- 1. Lubrication: Regular lubrication of gear reducers is vital to reduce friction, wear, and heat generation. Use the recommended lubricant and follow the manufacturer’s guidelines for lubrication intervals.
- 2. Inspection: Routinely inspect gear reducers for signs of wear, damage, or leaks. Check for unusual noises, vibrations, or temperature increases during operation.
- 3. Alignment: Ensure proper alignment of the input and output shafts. Misalignment can lead to increased wear, noise, and reduced efficiency. Align the components according to the manufacturer’s specifications.
- 4. Cooling and Ventilation: Maintain proper cooling and ventilation to prevent overheating. Ensure that cooling fans and vents are clean and unobstructed.
- 5. Seal Maintenance: Inspect and replace seals as needed to prevent contaminants from entering the gear reducer. Contaminants can lead to accelerated wear and reduced performance.
- 6. Bolts and Fasteners: Regularly check and tighten bolts and fasteners to prevent loosening during operation, which can cause misalignment or component damage.
- 7. Replacing Worn Components: Replace worn or damaged components, such as gears, bearings, and seals, with genuine parts from the manufacturer.
- 8. Vibration Analysis: Conduct periodic vibration analysis to identify potential issues early. Excessive vibration can indicate misalignment or component wear.
- 9. Maintenance Records: Keep detailed maintenance records, including lubrication schedules, inspection dates, and component replacements. This helps track the history of the gear reducer and aids in future maintenance planning.
- 10. Training: Provide proper training to maintenance personnel on gear reducer maintenance and troubleshooting techniques.
By adhering to these maintenance practices, you can maximize the lifespan of your gear reducers, minimize downtime, and ensure reliable operation in your industrial processes.
What industries and machinery commonly utilize gear reducers?
Gear reducers are widely used across various industries and types of machinery for torque reduction and speed control. Some common industries and applications include:
- 1. Manufacturing: Gear reducers are used in manufacturing equipment such as conveyors, mixers, and packaging machines to control speed and transmit power efficiently.
- 2. Automotive: They are utilized in vehicles for applications like power transmission in transmissions and differentials.
- 3. Aerospace: Gear reducers are used in aircraft systems, including landing gear mechanisms and engine accessories.
- 4. Robotics and Automation: They play a crucial role in robotic arms, CNC machines, and automated production lines.
- 5. Mining and Construction: Gear reducers are used in heavy machinery like excavators, bulldozers, and crushers for power transmission and torque multiplication.
- 6. Energy and Power Generation: Wind turbines, hydroelectric generators, and other power generation equipment use gear reducers to convert rotational speed and transmit power.
- 7. Marine and Shipbuilding: They are used in ship propulsion systems, steering mechanisms, and anchor handling equipment.
- 8. Material Handling: Gear reducers are essential in conveyor systems, elevators, and hoists for controlled movement of materials.
- 9. Food and Beverage: They find applications in food processing equipment like mixers, grinders, and packaging machines.
- 10. Paper and Pulp: Gear reducers are used in machinery for pulp processing, paper production, and printing.
These examples represent just a fraction of the industries and machinery that benefit from the use of gear reducers to optimize power transmission and achieve the desired motion characteristics.
editor by CX 2024-01-26
China Custom Hot sale ZQ cylindrical reduction gearbox 1450rpm ZQ 400 JZQ400 gearbox with speed ratio 8.23 best automatic gearbox
Product Description
| Model Number | Soft Surface Tooth Cylindrical gear | No. | 250-1500 |
| Assembly Method | 1-9 | Input Speed: | 600-1500r/min |
| Enamelled Wire: | 100% Copper Wire | Reducer body | Steel |
| Ratio | 8.23 10.35 12.64 15.75 20.49 23.34 31.5 40.17 48.5 | Brand | FOX MOTOR |
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Agricultural Machinery, Bending Machine |
|---|---|
| Hardness: | Soft Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Cylindrical gear |
| Gear Shape: | Cylindrical Gear |
| Step: | Stepless |
| Samples: |
US$ 99/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
editor by CX 2024-01-25
China Custom F37 Parallel Shaft Gearbox Shaft Mount Helical Gear Reducer Electric Motor Gearbox planetary gearbox
Product Description
Model:37-157
Ratio:3.81-281.71
Input Power:0.18-200KW
Permissible Torque:up to 18000
Mounting mode:foot-mounted,flange-mounted,can input shaft or with various types of motor direct.
R Series Helical Geared Motor
R series horizontal shaft gearbox are designed based on modulization system. They can easily fit with many types of motors or connect with other power input. The same type of reducers can fit motors with different power. It is possible to combine or connect different types of machines.
Structure compacted, save mounting space, long life time. High transmission efficiency. A single model reducer can reach a transmission efficiency up to 96%.
S Series Helical Worm Geared Motor
S series helical worm gearbox is the combination transmission structure of helical gears and worm wheels,right angle shaft output and steady running. Little vibration and low noise, with large transmission ratio,helical worm gearbox the transmission efficiency is lower than helical gearbox.
K Series Helical Bevel Geared Motor
Helical bevel speed reducers Mounted form: foot-mounted and flange-mounted mounting. The material of gears is 20CrMnTi alloy steel and the hardness can reach to HRC58°~ 62 after tempering , cementiting , quenching etc. heat treatment. All the gears are processed by accurate grinding and the precision can reach to grade 6~5°
F Series Parallel Shaft Geared Motor
F Series parallel shaft gearbox is different from other gearbox. There are various advantages of it such as compact construction, saves space for mounting, large load-bearing capacity, long lifespan and low noise. It is widely exported to North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia, Western Europe.
RFQ
Q:Are you trading company or manufacturer?
A: We are manufacturer with over 20 years’ experience.
Q: How long is your delivery time?
A: Generally it is within 10 days if the goods are in stock, for goods produced as per order, it is within 35 days after confirmation of order.
Q: How long should I wait for the feedback after I send the enquiry?
A: Normally within 12 hours.
Q: What information should I give you to confirm the product?
A: Model/Size, Transmission Ratio, Speed, Shaft directions & Order quantity etc.
Q: Hong long is your product warranty?
A: We offer 12 months warranty from departure date of the goods.
Q: What is your payment terms? T/T 100% in advance for amount less than USD10000.-, 30% T/T in advance , balance before shipment for amount above USD10000.
If you have any other questions, please feel free to contact us below:
HOW TO CONTACT US?
Send your Inquiry Details in the Below, click “Send” Now!
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Function: | Change Drive Torque, Speed Changing, Speed Reduction |
| Hardness: | Hardened Tooth Surface |
| Customization: |
Available
| Customized Request |
|---|
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Can gear reducers be customized for specific industrial needs and requirements?
Yes, gear reducers can be customized to meet specific industrial needs and requirements. Manufacturers offer customization options to ensure that gear reducers are tailored to the unique demands of various applications:
1. Gear Ratio Selection: Gear reducers can be designed with specific gear ratios to achieve the desired speed reduction or increase, catering to the specific requirements of the machinery or equipment.
2. Shaft Configurations: Gear reducers can be configured with different shaft sizes, lengths, and orientations to fit seamlessly into existing systems or accommodate specific mounting arrangements.
3. Torque Capacity: Customized gear reducers can be designed to handle higher or lower torque loads based on the application’s operational requirements.
4. Environmental Considerations: Gear reducers can be customized with special coatings, materials, or seals to withstand harsh environments, extreme temperatures, or corrosive conditions.
5. Noise and Vibration Reduction: Custom designs can incorporate features to reduce noise and dampen vibrations, enhancing the overall operation and user experience.
6. Mounting and Connection Options: Manufacturers can adapt gear reducer designs to include specific mounting interfaces or connection methods that align with the equipment’s design.
7. Lubrication and Maintenance: Customized gear reducers can include features for easy maintenance, such as accessible lubrication points or monitoring systems.
8. Integration with Controls: Gear reducers can be customized to integrate seamlessly with control systems, sensors, or automation processes, enhancing system efficiency and performance.
By collaborating with manufacturers and providing detailed specifications, industries can obtain tailor-made gear reducers that address their specific operational needs and contribute to the success of their applications.
How do gear reducers handle shock loads and sudden changes in torque?
Gear reducers are designed to handle shock loads and sudden changes in torque through several mechanisms that enhance their durability and reliability in challenging operating conditions.
1. Robust Construction: Gear reducers are constructed using high-strength materials and precision manufacturing techniques. This ensures that the gears, bearings, and other components can withstand sudden impacts and high torque fluctuations without deformation or failure.
2. Shock-Absorbing Features: Some gear reducer designs incorporate shock-absorbing features, such as flexible couplings, elastomeric elements, or torsionally flexible gear designs. These features help dampen and dissipate the energy from sudden shocks or torque spikes, reducing the impact on the entire system.
3. Torque Limiters: In applications where shock loads are common, torque limiters may be integrated into the gear reducer. These devices automatically disengage or slip when a certain torque threshold is exceeded, preventing damage to the gears and other components.
4. Overload Protection: Gear reducers can be equipped with overload protection mechanisms, such as shear pins or torque sensors. These mechanisms detect excessive torque and disengage the drive temporarily, allowing the system to absorb the shock or adjust to the sudden torque change.
5. Proper Lubrication: Adequate lubrication is essential for managing shock loads and sudden torque changes. High-quality lubricants reduce friction and wear, helping the gear reducer withstand dynamic forces and maintain smooth operation.
6. Dynamic Load Distribution: Gear reducers distribute dynamic loads across multiple gear teeth, which helps prevent localized stress concentrations. This feature minimizes the risk of tooth breakage and gear damage when subjected to sudden changes in torque.
By incorporating these design features and mechanisms, gear reducers can effectively handle shock loads and sudden changes in torque, ensuring the longevity and reliability of various industrial and mechanical systems.
What are the benefits of using a gear reducer in industrial applications?
Gear reducers offer several benefits that make them indispensable in various industrial applications:
1. Speed Reduction: Gear reducers allow the reduction of high-speed input from motors or engines to lower, more usable output speeds for specific applications, ensuring proper equipment operation and safety.
2. Torque Increase: By leveraging the mechanical advantage of gear ratios, gear reducers can significantly increase torque output, enabling the handling of heavy loads and providing the necessary power for tasks such as lifting, conveying, and processing.
3. Precise Control: Gear reducers enable fine-tuning of rotational speed and torque, providing precise control over machinery and processes, which is crucial in industries like manufacturing, material handling, and robotics.
4. Shock Load Absorption: Gear reducers can absorb and dampen sudden shocks or changes in load, protecting both the machinery and connected components from abrupt forces that could otherwise lead to damage.
5. Versatility: With various gear types (e.g., spur, helical, worm) and designs, gear reducers can be tailored to different applications, including those requiring specific speed ratios, torque ranges, and environmental conditions.
6. Efficient Power Transmission: Gear reducers offer high mechanical efficiency, minimizing energy loss during power transmission, which is especially valuable in energy-conscious industries.
7. Compact Design: Gear reducers provide a compact solution for transmitting power and adjusting speeds, making them suitable for installations with space constraints.
8. Reliability and Longevity: Well-designed and properly maintained gear reducers can offer extended service life, contributing to reduced downtime and maintenance costs.
Overall, gear reducers enhance the performance, efficiency, and reliability of industrial equipment, making them essential components in a wide range of applications across various industries.
editor by CX 2024-01-15
China Custom Prf90 CZPT Precision Planetary Gear Box with Speed Reducer Transmission gearbox assembly
Product Description
TaiBang Motor Industry Group Co., Ltd.
The main products is induction motor, reversible motor, DC brush gear motor, DC brushless gear motor , CH/CV big gear motors , Planetary gear motor ,Worm gear motor etc, which used widely in various fields of manufacturing pipelining, transportation, food, medicine, printing, fabric, packing, office, apparatus, entertainment etc, and is the preferred and matched product for automatic machine.
Model Instruction
GB090-10-P2
| GB | 090 | 571 | P2 |
| Reducer Series Code | External Diameter | Reduction Ratio | Reducer Backlash |
| GB:High Precision Square Flange Output
GBR:High Precision Right Angle Square Flange Output GE:High Precision Round Flange Output GER:High Precision Right Round Flange Output |
050:ø50mm 070:ø70mm 090:ø90mm 120:ø120mm 155:ø155mm 205:ø205mm 235:ø235mm 042:42x42mm 060:60x60mm 090:90x90mm 115:115x115mm 142:142x142mm 180:180x180mm 220:220x220mm |
571 means 1:10 | P0:High Precision Backlash
P1:Precison Backlash P2:Standard Backlash |
Main Technical Performance
| Item | Number of stage | Reduction Ratio | GB042 | GB060 | GB060A | GB090 | GB090A | GB115 | GB142 | GB180 | GB220 |
| Rotary Inertia | 1 | 3 | 0.03 | 0.16 | 0.61 | 3.25 | 9.21 | 28.98 | 69.61 | ||
| 4 | 0.03 | 0.14 | 0.48 | 2.74 | 7.54 | 23.67 | 54.37 | ||||
| 5 | 0.03 | 0.13 | 0.47 | 2.71 | 7.42 | 23.29 | 53.27 | ||||
| 6 | 0.03 | 0.13 | 0.45 | 2.65 | 7.25 | 22.75 | 51.72 | ||||
| 7 | 0.03 | 0.13 | 0.45 | 2.62 | 7.14 | 22.48 | 50.97 | ||||
| 8 | 0.03 | 0.13 | 0.44 | 2.58 | 7.07 | 22.59 | 50.84 | ||||
| 9 | 0.03 | 0.13 | 0.44 | 2.57 | 7.04 | 22.53 | 50.63 | ||||
| 10 | 0.03 | 0.13 | 0.44 | 2.57 | 7.03 | 22.51 | 50.56 | ||||
| 2 | 15 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | |
| 20 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 25 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 30 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 35 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 40 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 45 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 50 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
| 60 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
| 70 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
| 80 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
| 90 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
| 100 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 |
| Item | Number of stage | GB042 | GB060 | GB060A | GB90 | GB090A | GB115 | GB142 | GB180 | GB220 | |
| Backlash(arcmin) | High Precision P0 | 1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | |||
| 2 | ≤3 | ≤3 | ≤3 | ≤3 | |||||||
| Precision P1 | 1 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | |
| 2 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ||
| Standard P2 | 1 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | |
| 2 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ||
| Torsional Rigidity(N.M/arcmin) | 1 | 3 | 7 | 7 | 14 | 14 | 25 | 50 | 145 | 225 | |
| 2 | 3 | 7 | 7 | 14 | 14 | 25 | 50 | 145 | 225 | ||
| Noise(dB) | 1,2 | ≤56 | ≤58 | ≤58 | ≤60 | ≤60 | ≤63 | ≤65 | ≤67 | ≤70 | |
| Rated input speed(rpm) | 1,2 | 5000 | 5000 | 5000 | 4000 | 4000 | 4000 | 3000 | 3000 | 2000 | |
| Max input speed(rpm) | 1,2 | 10000 | 10000 | 10000 | 8000 | 8000 | 8000 | 6000 | 6000 | 4000 | |
Noise test standard:Distance 1m,no load.Measured with an input speed 3000rpm
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Machinery, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Double-Step |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
editor by CX 2024-01-03
China Custom High Precision T-Series Gear Small Planetary Gearbox Castings Body Transmission Reducer gearbox definition
Product Description
High Precision T-series Gear Small Planetary Gearbox Castings Body Transmission Reducer
ZHangZhoug Xiafeng Precision Die Casting Co., Ltd., we specialize in the design, development, production, and sales of pump accessories, valve accessories, amusement park accessories, gas station accessories, aluminum die casting, aluminum metal crafts, electric vehicle accessories, pneumatic actuator accessories, gearbox gears, gearbox housings, primary gears, infinite gears, machine base shells, stepless speed control covers, and aluminum machine base.
Product Description
Gearbox Castings
Our Worm gearbox reducer has many items for your choosing and we can produce as per your drawing or sample to meet your special request
We can also supply Gearbox, agricultural gearbox, planetary gearbox, worm gearbox, CHINAMFG gearbox, marine gearbox, gearbox, reduction gearbox, transmission gearbox, gearbox, mower gearbox, rotary cutter gearbox, small transmission gearbox, gearbox for conveyor, bevel gearbox, helical gearbox, swing gearbox, variable speed gearbox, differential gearbox, small planetary gearbox, reducer gearbox, tiller gearbox, pto gearbox, gearbox reducer, hollow shaft gearbox, speed reduction gearbox, industrial gearbox, planetary reduction gearbox, lawn mower gearbox, rotary tiller gearbox, gearbox transmission, worm reduction gearbox, aluminum gearbox, forklift gearbox, nmrv 075 worm gearbox, nmrv030 worm gearbox, shaft mounted gearbox, nmrv 050 worm gearbox, gearbox for agricultural machinery, power tiller gearbox, manual worm gearbox, spiral bevel gearbox, nmrv gearbox, worm wheel gearbox, reduce speed gearbox, industrial transmission gearbox, worm reducer gearbox, gearbox rpm reducer, helical gearbox reducer, wheel planetary gearbox, nmrv040 worm gearbox, worm gearbox reducer, nmrv worm gearbox, aluminium worm gearbox, gearbox reduction, rv series worm gearbox, worm speed gearbox, nmrv050 worm gearbox, gear reducer, worm gear reducer, helical gear reducer, gear speed reducer, worm gear speed reducer, shaft mounted gear reducer, planetary gear reducer, helical gear speed reducer, worm CHINAMFG reducer, speed gear reducer, bevel gear reducer, planetary gear speed reducer, spur gear reducer, aluminum worm gear reduce, nmrv worm gear reducers, helical-worm gear reducer, helical bevel gear reducers, high speed gear reducer, gear speed reducers, industrial gear reducer, high torque gear reducer
1. Large output torque
2. Safe, reliable, economical and durable
3. Stable transmission, quiet operation
4. High carrying ability
5. High modularization design, may equip with various outer power input conveniently. Same machine type may equip with various power motor. It is easy to realize the combination and junction between every machine type
6. Transmission ratio: Fine division, wide scope. The combined machine type may form very large transmission ratio, i. E. Output very low rotary speed.
7. Form of installation: The position to be installed is not limited.
8. High strength, compact the box body of high strength cast iron, gear and gear shaft adapts the gas carbonization, quenching and fine grinding process, therefore the bearing capacity of unit volume is high.
9. Long life: Under the condition of correct type chosen(including choosing suitable operation parament ) normal operation and maintenance, the life if main parts speed reducer(except wearing parts)should not be less than 20000 hours. The wearing parts include lubricating oil, oil seal and bearing.
10. Low noise: Because main parts of speed reducer are processed, and tested critically, therefore the noise of speed reducer is low.
11. Parallel axis-bevel wheel speed-down motor.
See the below features:
Size: 40mm—160mm
Reduction ratio: 3 — 512
Torque transmission: 5 Nm — 8 95 Nm
Precision backlash: ≤ 5arcmin
Running noise: 51 70 dB (A)
Product Parameters
| Name | T-series gearbox body |
| Material | Aluminum Alloy |
| Brand | ZHangZhoug Xiaofeng |
| Rated power | 1.5 (kW) |
| Customized | Yes |
| Application | Construction equipment/mechanical equipment, etc |
Detailed Photos
Feature
Application
Company Profile
ZHangZhoug Xiafeng Precision Die Casting Co., Ltd. is a company located in Oubei, HangZhoua, HangZhou, known as the “hometown of pumps and valves”. We specialize in the design, development, production, and sales of pump accessories, valve accessories, amusement park accessories, gas station accessories, aluminum die casting, aluminum metal crafts, electric vehicle accessories, pneumatic actuator accessories, gearbox gears, gearbox housings, primary gears, infinite gears, machine base shells, stepless speed control covers, and aluminum machine base.
FAQ
Q1 : Could I put my own logo on it?
A : Sure, We accept OEM and ODM.
Q2 : What is your sample policy?
A : We can supply the sample, but the customers have to pay the shipping cost.
Q3 : Could I produce according to the samples?
A : Of course. we can produce by your samples or technical drawing, We can build the molds.
Q4 : How long is production time?
A : Based on the quantities sample order 7-15 days, mass order 30-60days.
Q5 : Do you test all your goods before delivery?
A : Of course, We have 100% test before delivery.
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Construction Equipment/Mechanical Equipm |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Double-Step |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do gear reducers enhance the efficiency of conveyor systems and robotics?
Gear reducers play a significant role in improving the efficiency of both conveyor systems and robotics by optimizing speed, torque, and control. Here’s how they contribute:
Conveyor Systems:
In conveyor systems, gear reducers enhance efficiency in the following ways:
- Speed Control: Gear reducers allow precise control over the rotational speed of conveyor belts, ensuring that materials are transported at the desired speed for efficient production processes.
- Torque Adjustment: By adjusting gear ratios, gear reducers provide the necessary torque to handle varying loads and prevent overloading, minimizing energy wastage.
- Reverse Operation: Gear reducers enable smooth bidirectional movement of conveyor belts, facilitating tasks such as loading, unloading, and distribution without the need for additional components.
- Synchronization: Gear reducers ensure synchronized movement of multiple conveyor belts in complex systems, optimizing material flow and minimizing jams or bottlenecks.
Robotics:
In robotics, gear reducers enhance efficiency through the following means:
- Precision Movement: Gear reducers provide precise control over the movement of robot joints and arms, enabling accurate positioning and manipulation of objects.
- Reduced Inertia: Gear reducers help reduce the inertia experienced by robotic components, allowing for quicker and more responsive movements while conserving energy.
- Compact Design: Gear reducers offer a compact and lightweight solution for achieving various motion profiles in robotic systems, allowing for efficient use of space and resources.
- Torque Amplification: By amplifying torque from the motor, gear reducers enable robots to handle heavier loads and perform tasks that require greater force, enhancing their overall capabilities.
By providing precise speed control, torque adjustment, and reliable motion transmission, gear reducers optimize the performance of conveyor systems and robotics, leading to improved efficiency, reduced energy consumption, and enhanced operational capabilities.
How do gear reducers handle shock loads and sudden changes in torque?
Gear reducers are designed to handle shock loads and sudden changes in torque through several mechanisms that enhance their durability and reliability in challenging operating conditions.
1. Robust Construction: Gear reducers are constructed using high-strength materials and precision manufacturing techniques. This ensures that the gears, bearings, and other components can withstand sudden impacts and high torque fluctuations without deformation or failure.
2. Shock-Absorbing Features: Some gear reducer designs incorporate shock-absorbing features, such as flexible couplings, elastomeric elements, or torsionally flexible gear designs. These features help dampen and dissipate the energy from sudden shocks or torque spikes, reducing the impact on the entire system.
3. Torque Limiters: In applications where shock loads are common, torque limiters may be integrated into the gear reducer. These devices automatically disengage or slip when a certain torque threshold is exceeded, preventing damage to the gears and other components.
4. Overload Protection: Gear reducers can be equipped with overload protection mechanisms, such as shear pins or torque sensors. These mechanisms detect excessive torque and disengage the drive temporarily, allowing the system to absorb the shock or adjust to the sudden torque change.
5. Proper Lubrication: Adequate lubrication is essential for managing shock loads and sudden torque changes. High-quality lubricants reduce friction and wear, helping the gear reducer withstand dynamic forces and maintain smooth operation.
6. Dynamic Load Distribution: Gear reducers distribute dynamic loads across multiple gear teeth, which helps prevent localized stress concentrations. This feature minimizes the risk of tooth breakage and gear damage when subjected to sudden changes in torque.
By incorporating these design features and mechanisms, gear reducers can effectively handle shock loads and sudden changes in torque, ensuring the longevity and reliability of various industrial and mechanical systems.
How do gear reducers handle variations in input and output speeds?
Gear reducers are designed to handle variations in input and output speeds through the use of different gear ratios and configurations. They achieve this by utilizing intermeshing gears of varying sizes to transmit torque and control rotational speed.
The basic principle involves connecting two or more gears with different numbers of teeth. When a larger gear (driving gear) engages with a smaller gear (driven gear), the rotational speed of the driven gear decreases while the torque increases. This reduction in speed and increase in torque enable gear reducers to efficiently adapt to variations in input and output speeds.
The gear ratio is a critical factor in determining how much the speed and torque change. It is calculated by dividing the number of teeth on the driven gear by the number of teeth on the driving gear. A higher gear ratio results in a greater reduction in speed and a proportionate increase in torque.
Planetary gear reducers, a common type, use a combination of gears including sun gears, planet gears, and ring gears to achieve different speed reductions and torque enhancements. This design provides versatility in handling variations in speed and torque requirements.
In summary, gear reducers handle variations in input and output speeds by using specific gear ratios and gear arrangements that enable them to efficiently transmit power and control motion characteristics according to the application’s needs.
editor by CX 2023-12-28
China Custom MA340T Rotary motor assembly/excavator parts swing assembly Rotary/speed/planetary reducer spare parts gearbox components of gearbox
Product Description
Walking motor assembly,travel motor assembly,drive assembly
Product Description
final drive assembly,CCHC brand,for 70 ton-excavator use.
Certifications
CCHC Hydraulics has passed the attestation of ISO9001:2015 Certificate on Dec 19,2018; ISO9001:2015 Quality Managment System Certificate and ISO14001:2015 Environmental Management System Certificate on Jan 10,2571.
Company Profile
ZheJiang CHINAMFG Hydraulics Co., Ltd. formerly was established in February, 2571, and officially put into operation on October 14th, 2011,the company is 1 of the subsidiaries of ZheJiang Xihu (West Lake) Dis.n Machinery Group,the total investment is 2.6 billion yuan, which is 1 of the largest high-end mechanical power flow products in China so far. The main products include pumps, valves, motors,reducers, gearboxes, etc. The product application covers engineering machinery, agricultural machinery,industry and other fields.
Packing
Packing according to customer’s requirement
ODM & OEM are both ok, since we have a sophisticated R&D team and precise equipment with the yearly output of 35000 pieces.
Besides, we have another 3 brother companies belonging to our Xihu (West Lake) Dis.n Group. One is Xihu (West Lake) Dis.de Construction Machinery Co., Ltd, which manufactures excavators, 1 is ZheJiang Xihu (West Lake) Dis.n Paike Agricultural Machinery Co., Ltd, which is an agricultural machinery manufacturing enterprise integrating R&D, manufacturing, sales and service, the other is ZheJiang Xihu (West Lake) Dis.n Casting Industry Co. Ltd which produces cast iron and other metals.
So, please feel no hesitate to send your inquiries, we will offer you the best price in time and the thoughtful service forever.
If for any other usages,pls message us the details,as photos of pumps,nameplates and excavator brands and models informations.
| After-sales Service: | Video and online technical support |
|---|---|
| Warranty: | 1 year |
| Type: | travel assembly |
| Application: | Excavator |
| Certification: | ISO9001: 2000 |
| Condition: | New |
| Samples: |
US$ 3154/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
editor by CX 2023-12-08