Warranty: 1 12 months
Relevant Industries: Producing Plant, Printing Outlets, Construction works , Strength & Mining, Food & Beverage Shops
Gearing Arrangement: Helical
Output Torque: 1972-13130 Nm
Enter Pace: 600-1500RPM
Output Velocity: 30-188RPM
Solution name: SZ gearbox
Certificate: ISO9001 CE
Color:: Personalized
SZ gearbox design: SZ45
Extruder gearbox: SZ extruder reducer
Application01: Extruder SZ gearbox reducer
Application 02: Conical twin extruding molding device
Material: Large Energy Alloy Metal
Packaging Specifics: SZ gearbox 1. Protected by HDPE LDPE film 2. Safty wooden box
Port: HangZhou or ZheJiang for SZ gearbox
WHY Pick US?!1.CZPT only provide aggressive benefit merchandise.2.Entire refund or Free of charge substitution incase of bad top quality or late delivery!3.CZPT are focus on services for remedy, not only provide screw barrel parts.4.Quality is our society, with us your money in protected your organization in safe!!!5.CZPT is the 2018 year the most welcomed Alibaba gold supplier!!!Please you can examine our factory video clip from Facebook or Youtube as beneath hyperlink(100% unique):Facebook: /jaihogroup.com.cnYoutube: https://youtu.be/jFI8SeAqZBE
ZLYJ gearbox series are transmission products, which are specially developed for single-screw extruder with large precision, hard equipment floor, accompany with thrust. Adopting the technological technical specs stipulated in JB/T9050. 1-1999, all CZPT gearboxes are created appropriately.
ZLYJ& SZ sequence gearbox reducer for plastic and rubber extruder device
Goods Show Machine PartsName: Substantial Top quality CZPT gearboxBrand:Jai HoOriginal: ChinaGear material: higher alloy metal lower carbon (20CrMnTi)
The interface is hardened, precision-ground and difficult-chrome-plated to 870HV hardness and Ra .8-1.6µm roughness, so the shaft-seal is tremendous hard, resists wear and corrosion, and quite durable.
Primary FeaturesMade of carburizing steel (Forging), go by way of normalization heat treatment method for cast carburizing steel and gear faces are also nitride-dealt with to at the very least 60HRC hardness for best rigidity and carburizing depth .8-1.1MM and dress in resistance.
Single Screw Extruder GearboxOur CZPT gearbox for one screw extruder adopts large power alloy steel substance and the gear is of large accuracy. It is less noisy, operate quietly and efficiently. So it is a for a longer time services life.
Gearbox casting body1. we put together enough casting human body in our workshop to guarantee the shipping and delivery time.
2. this is our new gearbox casting human body style.
three. fast delivery time and higher quality
Warmth remedy furnaceWe have very own warmth remedy for the gears and gearshaft, so it’s easy for us to management the high quality and the quality is much more gurantee.
Gearbox with Extra cooler and oil pump1. we have the Plate Cooler which tends to make the oil cooling velocity more more quickly and a lot more successful.2. We have the good high quality Oil pump, which can make the gearbox life time much more longer.3.the content of cooling tube is pure bronze CZPT Gearbox Measurement
| ZLYJ sequence gearbox for solitary- screw plastic extruder | |||||||
| No. | gearbox design | Ratio selection | advocate screw diameter/mm | suggest energy/HP | ranking load torque/N.m | measurement(L*W*H)/mm | neight fat/KG |
| one | ZLYJ133 | 8/twelve.5/16/20 | 35/forty five/50 | six~15 | 764 | 478*170*260 | one hundred forty four |
| two | ZLYJ146 | ten/12.5/sixteen/20 | forty five/fifty five | 10~20 | 1165 | 560*250*320 | 205 |
| 3 | ZLYJ173 | ten/16/twenty | 55/sixty five | fifteen~30 | 1962 | 576*256*340 | 256 |
| 4 | ZLYJ180 | 65 | 15~forty | 2764 | 650*256*four hundred | 350 | |
| five | ZLYJ200 | twelve.5/16/twenty | sixty five/seventy five | thirty~sixty | 3583 | 750*340*480 | 350 |
| six | ZLYJ225 | twelve.5/16/twenty | ninety | 40~75 | 5334 | 800*360*500 | 650 |
| seven | ZLYJ250 | 16/twelve.5/twenty | 100 | 50~100 | 6306 | 930*380*560 | 815 |
| eight | ZLYJ280 | sixteen/12.5/twenty | one hundred and five/one hundred ten | 75~122 | 7643 | 970*410*600 | 1571 |
| nine | ZLYJ315 | sixteen/twelve.5/twenty | 120 | one hundred~175 | 11822 | 1160*450*seven-hundred | 1410 |
| ten | ZLYJ330 | sixteen/12.5/20 | one hundred fifty/a hundred and sixty | 150~217 | 21000 | 1160*450*700 | 1520 |
| eleven | ZLYJ375 | sixteen/twelve.5/twenty | one hundred fifty/one hundred sixty | 217~312 | 21096 | 1280*466*800 | 1800 |
| twelve | ZLYJ420 | 16/twelve.5/20 | one hundred fifty/one hundred sixty five | 272~428 | 25478 | 1420*550*920 | 1800 |
| thirteen | ZLYJ450 | 16/12.5/20 | a hundred sixty five | 380~544 | 33885 | 1550*1200*one thousand | 3560 |
Our Company Our Support * Provide high quality ban heater, single & twin screw barrel CZPT gearbox , SZ gearbox line .
* One particular year promise with inspection report & raw substance MTC to customer.
Manufacturing facility workshopAdvanced CNC milling equipment. 5 enginners and fifty specialist employee staff. 24h on the web services ready to serve for you.
Twin Screw ExtruderWe have abundant experience in generating one & twin screw barrel, gearbox , plastic One & twin screw extruder.
ALSO WE CAN DO OTHER Support FOR YOU Other than THE GEARBOX, IF YOU ARE Fascinated IN Under Elements, JUST Simply click THE Image, OUR Top quality AND Provider WILL Never Enable YOU DOWN
1.Your inquiry will be replied inside twelve hrs.
2.Welcome drafts, we can do customized gearboxes.
three. We could supply spare parts of the gearboxes
FAQ1. Q: How about JAIHO? R:ten years seasoned, Germany Technical invested because 2002, top screw barrel manufacturer in China.2. Q:What is actually CZPT ability? R:Passed ISO 9001:2008, Our workshop 12000SQM, 5 Engineer crew, fifty good skilled worker, All CNC personal computer manage screw processing, 1000sets screw barrel potential per month.3. Q:What is actually the shipping and delivery time of HDPE LDPE Movie RECYCLING PELLETIZING SCREW BARREL? R:for typical size, we have completed stock and semi-finished stock, 2weeks max enough for personalized, usually 3~4weeks.4.Q:How about CZPT screw barrel quality and price? R:Germany Specialized invested, Good good quality in China with competitive price tag and globle after-sale service5. Q:How to make certain the screw appropriate for my extruder? R:Let us know what size you want and we can examine it with our drawing.We have plenty of BEX,KMD,CMT,AMUT, Weber,Haitian,ChenHsong,ChenDe,Tedric,JSW, ect. If your extruder is created in China,it truly is effortless to get the original drawing.Any way,Our engineer can evaluate in your factory, his English is great,so expense is saved.6.Q:Where is CZPT manufacturing unit and how to get to there? R:At Xihu (West Lake) Dis., HangZhou Town,ZHangZhoug Province. It’s around ZheJiang City and HangZhou City,If you want to pay a visit to us,we can choose up you there.
Key Market Insights Related to Worm Reduction Gearboxes
A gearbox is a mechanical device that allows you to shift between different speeds or gears. It does so by using one or more clutches. Some gearboxes are single-clutch, while others use two clutches. You can even find a gearbox with closed bladders. These are also known as dual clutches and can shift gears more quickly than other types. Performance cars are designed with these types of gearboxes.
Backlash measurement
Gearbox backlash is a common component that can cause noise or other problems in a car. In fact, the beats and sets of gears in a gearbox are often excited by the oscillations of the engine torque. Noise from gearboxes can be significant, particularly in secondary shafts that engage output gears with a differential ring. To measure backlash and other dimensional variations, an operator can periodically take the output shaft’s motion and compare it to a known value.
A comparator measures the angular displacement between two gears and displays the results. In one method, a secondary shaft is disengaged from the gearbox and a control gauge is attached to its end. A threaded pin is used to secure the differential crown to the secondary shaft. The output pinion is engaged with the differential ring with the aid of a control gauge. The angular displacement of the secondary shaft is then measured by using the dimensions of the output pinion.
Backlash measurements are important to ensure the smooth rotation of meshed gears. There are various types of backlash, which are classified according to the type of gear used. The first type is called circumferential backlash, which is the length of the pitch circle around which the gear rotates to make contact. The second type, angular backlash, is defined as the maximum angle of movement between two meshed gears, which allows the other gear to move when the other gear is stationary.
The backlash measurement for gearbox is one of the most important tests in the manufacturing process. It is a criterion of tightness or looseness in a gear set, and too much backlash can jam a gear set, causing it to interface on the weaker part of its gear teeth. When backlash is too tight, it can lead to gears jamming under thermal expansion. On the other hand, too much backlash is bad for performance.
Worm reduction gearboxes
Worm reduction gearboxes are used in the production of many different kinds of machines, including steel and power plants. They are also used extensively in the sugar and paper industries. The company is constantly aiming to improve their products and services to remain competitive in the global marketplace. The following is a summary of key market insights related to this type of gearbox. This report will help you make informed business decisions. Read on to learn more about the advantages of this type of gearbox.
Compared to conventional gear sets, worm reduction gearboxes have few disadvantages. Worm gear reducers are commonly available and manufacturers have standardized their mounting dimensions. There are no unique requirements for shaft length, height, and diameter. This makes them a very versatile piece of equipment. You can choose to use one or combine several worm gear reducers to fit your specific application. And because they have standardized ratios, you will not have to worry about matching up multiple gears and determining which ones fit.
One of the primary disadvantages of worm reduction gearboxes is their reduced efficiency. Worm reduction gearboxes usually have a maximum reduction ratio of five to sixty. The higher-performance hypoid gears have an output speed of around ten to twelve revolutions. In these cases, the reduced ratios are lower than those with conventional gearing. Worm reduction gearboxes are generally more efficient than hypoid gear sets, but they still have a low efficiency.
The worm reduction gearboxes have many advantages over traditional gearboxes. They are simple to maintain and can work in a range of different applications. Because of their reduced speed, they are perfect for conveyor belt systems.
Worm reduction gearboxes with closed bladders
The worm and the gear mesh with each other in a combination of sliding and rolling movements. This sliding action is dominant at high reduction ratios, and the worm and gear are made of dissimilar metals, which results in friction and heat. This limits the efficiency of worm gears to around thirty to fifty percent. A softer material for the gear can be used to absorb shock loads during operation.
A normal gear changes its output independently once a sufficient load is applied. However, the backstop complicates the gear configuration. Worm gears require lubrication because of the sliding wear and friction introduced during movement. A common gear arrangement moves power at the peak load section of a tooth. The sliding happens at low speeds on either side of the apex and occurs at a low velocity.
Single-reduction gearboxes with closed bladders may not require a drain plug. The reservoir for a worm gear reducer is designed so that the gears are in constant contact with lubricant. However, the closed bladders will cause the worm gear to wear out more quickly, which can cause premature wear and increased energy consumption. In this case, the gears can be replaced.
Worm gears are commonly used for speed reduction applications. Unlike conventional gear sets, worm gears have higher reduction ratios. The number of gear teeth in the worm reduces the speed of a particular motor by a substantial amount. This makes worm gears an attractive option for hoisting applications. In addition to their increased efficiency, worm gears are compact and less prone to mechanical failure.
Shaft arrangement of a gearbox
The ray-diagram of a gearbox shows the arrangement of gears in the various shafts of the transmission. It also shows how the transmission produces different output speeds from a single speed. The ratios that represent the speed of the spindle are called the step ratio and the progression. A French engineer named Charles Renard introduced five basic series of gearbox speeds. The first series is the gear ratio and the second series is the reverse gear ratio.
The layout of the gear axle system in a gearbox relates to its speed ratio. In general, the speed ratio and the centre distance are coupled by the gear axles to form an efficient transmission. Other factors that may affect the layout of the gear axles include space constraints, the axial dimension, and the stressed equilibrium. In October 2009, the inventors of a manual transmission disclosed the invention as No. 2. These gears can be used to realize accurate gear ratios.
The input shaft 4 in the gear housing 16 is arranged radially with the gearbox output shaft. It drives the lubricating oil pump 2. The pump draws oil from a filter and container 21. It then delivers the lubricating oil into the rotation chamber 3. The chamber extends along the longitudinal direction of the gearbox input shaft 4, and it expands to its maximum diameter. The chamber is relatively large, due to a detent 43.
Different configurations of gearboxes are based on their mounting. The mounting of gearboxes to the driven equipment dictates the arrangement of shafts in the gearbox. In certain cases, space constraints also affect the shaft arrangement. This is the reason why the input shaft in a gearbox may be offset horizontally or vertically. However, the input shaft is hollow, so that it can be connected to lead through lines or clamping sets.
Mounting of a gearbox
In the mathematical model of a gearbox, the mounting is defined as the relationship between the input and output shafts. This is also known as the Rotational Mount. It is one of the most popular types of models used for drivetrain simulation. This model is a simplified form of the rotational mount, which can be used in a reduced drivetrain model with physical parameters. The parameters that define the rotational mount are the TaiOut and TaiIn of the input and output shaft. The Rotational Mount is used to model torques between these two shafts.
The proper mounting of a gearbox is crucial for the performance of the machine. If the gearbox is not aligned properly, it may result in excessive stress and wear. It may also result in malfunctioning of the associated device. Improper mounting also increases the chances of the gearbox overheating or failing to transfer torque. It is essential to ensure that you check the mounting tolerance of a gearbox before installing it in a vehicle.
editor by czh