Applicable Industries: Building Material Shops, Farms, Energy & Mining
Gearing Arrangement: Cycloidal
Output Torque: 26-23350N.m
Input Speed: 720-2800rpm
Output Speed: 0.1-150rpm
Product name: Cycloidal Gear Speed Reducer
Color: Customer Request
Mounting Position: Horizontal/Vertical Mounting
Material of Housing: Cast Iron
Bearing Material: Steel
Ratio: 9-7569
Weight: 8.5KG-2500KG
Warranty: 1-2 Years
Certification: ISO9001
Packing: Carton/Wooden Box
Product IntroductionCycloid pinwheel reducer
Cycloid pinwheel reducer is a new transmission device which applies the principle of planetary transmission and uses cycloid pin-tooth meshing.
Characteristic:◆High speed ratio and high efficiency single-stage transmission can achieve a deceleration ratio of 1:87, and the efficiency is more than 90%. If multi-stage transmission is used, the deceleration ratio will be larger.◆Because planetary transmission principle is adopted, the input shaft and output shaft are on the same axis line, so that the machine model can get the smallest possible size.◆The number of meshing teeth of cycloidal needle teeth with smooth running noise and low cycloidal noise is more, the overlap coefficient is larger, and the mechanism of balancing machine parts makes the vibration and voice limited to a minimum.◆Reliable use and long service life because the main parts are made of high carbon chromium steel, high strength is obtained by quenching (HRC58-62), and rolling friction is used in some transmission contacts, so the service life is long.
Connection Method:
Company Profile ZheJiang CZPT Gear Technology Co., Ltd. Our company was founded in 2018. It was founded by a group of young people with enterprising spirit. It is determined to make a good gear box in 100 years. The company is 50-100 people, with professional R&D, design, sales team, products sell well at home and abroad, the market is mainly concentrated overseas. Provide customers with personalized solutions. On the basis of reciprocity and mutual benefit, the company insists on meeting customers’needs with high quality and efficient service.
We have professional engineers who can provide you with personalized solutions to meet specific needs. Products can meet the needs of multiple application areas. Silk and titanium products can meet the needs of many application fields. They have been successfully applied in meat, seafood and aquatic products processing industry, baking industry, cHangZhou industry, beverage and dairy products processing industry, fruit and vegetable processing industry, pharmaceutical and cosmetics industry and battery manufacturing, corrugated paper production, tire production and other production fields.
Main products of the company:
R series gear motor
K series gear motor
F series gear motor
RF series gear motor
NMRV worm gearbox
ZSY gear speed reducer
TDY electrical drum pulley
AC motor
Application Field ●Packaging Equipment New Front Driveshaft Prop Shaft Front Transmission Drive Shaft Propshaft 2625715969 for BMW X3 E83 ●Chemical Mixing Equipment ●Stage Equipment
Application:Cycloidal reducer adopts meshing cycloid pin gear, planetary transmission principle, so usually also called planetary cycloid reducer, planetary cycloidal reducer can be widely used in petroleum, environmental protection, chemical, cement, transport, textile, pharmaceutical, food, printing, MP 40RX Tube Interface PP Plastic Micro Iwaki Magnetic Driven Circulation Pump for Liquid Transfer lifting, mining, metallurgy, construction, power generation and other industries, as a driver or reduction gear, the machine is divided into horizontal, vertical, biaxial and straight league such as assembly way. Its unique stable structure in many cases can replace the ordinary cylindrical gear reducer and worm gear reducer, therefore, planetary cycloid gear reducer is widely used in various industries and fields, by the majority of users generally welcome.
●Electric Power Equipment ●Textile Equipment Siheng High precise Planetary gearbox for 50-7.5KW 40mm-180mm flange servo motor with high quality ●Iron and Steel Metallurgy
Conditions of use:1. The cycloid gear reducer is allowed to be used in the continuous working system, and it is allowed to operate in both positive and negative directions. Some models of cycloid reducer only allow 1 direction rotation.2. The rated revolution of the input shaft is 1500 revolutions per minute, and it is recommended to use a 6-pole motor with 960 revolutions per minute when the input power is greater than 18.5 KWH.3. horizontal installation cycloid gear reducer working position is horizontal. When installing the largest horizontal tilt Angle is generally less than 15 °. Other measures should be taken in more than 15 ° guarantee adequate lubrication and prevent leakage.4. The output shaft of cycloidal pinwheel reducer cannot be subject to larger axial force and radial force, and other measures shall be taken when there are larger axial force and radial force.
Packing Transporting Characteristics of transportation and packaging:
● Short delivery period,to ensure timely delivery.● Tight packing,to ensure the products are not damaged during transportation.● Various modes of transportation,to ensure safe and timely transportation.● Follow up the whole process of order,to ensure product delivery to customers.● Long shelf life, to ensure customer experience.
Suggestion:
Mode of transportation
Weight Range
Transportation Time
Advantage
Disadvantage
Express Delivery
Below 50kg
Around a week
Short lead time,Door-to-door delivery
High Express Cost
Air Transportation
30kg-150kg
Around a week
Short lead time
High Express Cost,Customer pick-up
Sea Transportation
Over 150kg
15-20 days
Low cost
Long transport time
Railway Transportation
Over 100kg
15-20 days
Inland transport
Affected by geography
FAQQ1: Are you a trading company or a manufacturer ?
A: We are a manufacturer in ZheJiang Province, China. Our company owns
the ability of manufacturing, processing, designing and R&D. We welcome your visit.
Q2: How we select models and specifications?
A: According to the specific details of the demands from the part of enquiry,
we will recommend the products’ models upon synthesizing the factors of
field of products usage, power, torque arm and ratio…Q3: How is your price? Can you offer any discount?
A: Our prices are always competitive. If the customer can place a large order, we surely will allow discount.Q4: How long should I wait for the feedback after I send the enquiry?A4: We will reply as soon as possible, 12 hours at most.Q5: What is your product warranty period?
A: We have the certifications of ISO9001,CE, SGS.Q6: What industries are your gearboxes being used?
A: Our gearboxes are widely applied to metallurgical equipment, mining equipment, automation equipment, food machinery, packaging equipment, tobacco equipment and so on.
Types of Gearboxes
There are several types of gearboxes. Some are known as helical gear reducers, while others are called planetary gearboxes. The article also discusses Continuously Variable Transmission (CVT) and helical gear reducer. If you are interested in purchasing a new gearbox, make sure to read our articles on these different types. If you are confused, consider reading our articles on planetary gearboxes and helical gear reducers.
planetary gearbox
The planetary gearbox has several advantages. Its compact design and light weight allows it to transmit high torques while remaining quiet. The gears are connected to one another through a carrier, which is typically fixed and helps transmit torques to the output shaft. Its planetary structure arrangement also reduces backlash and provides high rigidity, which is important for quick start and stop cycles and rotational direction change. Depending on the design and performance desired, planetary gearboxes are categorized into three main types:
The type of planetary gears used in a given application determines the overall cost of the unit. Manufacturers offer a range of prices, and they can help you determine which gearbox is right for your needs. You should also ask a manufacturer for the cost of a planetary gearbox. By asking about price and specs, you can avoid wasting money and time on a planetary gearbox that does not perform up to its potential.
A planetary gearbox is probably installed in your new car’s automatic transmission. For more information, consult your owner’s manual or call the dealer’s service department. This type of gearbox is more complex than other types of gearboxes, so if you don’t know much about them, do an internet search for “planetary gearbox.”
The teeth of a planetary gearbox are formed by the stepping motion of two gears: the sun gear and the inner ring. The sun gear is the input, while the planetary gears rotate around the sun gear. Their ratio depends on the number of teeth and the space between the planets. If you have a 24 tooth sun gear, the planetary gears’ ratio will be -3/2. The sun gear is also attached to the axle.
Another advantage of a planetary gear system is that it can generate high torques. The load is shared among multiple planet gears. This makes the gears more resilient to damage. A planetary gearbox can be as high as 332,000 Nm, and can be used in vehicles and industrial applications requiring medium to high torque. A planetary gear system is a great alternative to a traditional transmission. So, how does it work?
helical gearbox
The main difference between the helical gearbox and the spur gear is the center distance between the teeth. The helical gearbox has a larger pitch circle than the spur gear and thus requires a radial module. In addition, the two types of gears can only be made with the same tooth-cutting tool as the spur gear. However, the helical gearbox is more efficient in terms of production costs.
The helical gearbox is a low-power consumption, compact type of gearbox that is used for a wide range of industrial applications. They are highly durable and withstand high loads with utmost efficiency. The helical gearbox can be manufactured in cast steel and iron for small and medium units. This type of gearbox is also commonly used for crushers, conveyors, coolers, and other applications that need low power.
The helical gear has many advantages over the spur gear. It produces less noise. It has less friction and is less likely to wear out. It is also quieter than spur gears. This is because multiple teeth are in mesh. Because the teeth are in mesh, the load is distributed over a larger area, resulting in a smoother transition between gears. The reduction in noise and vibration reduces the risk of damaging the gear.
The helical gear’s axial excitation force is obtained using a linearized equation of motion in the rotational direction. The damping coefficient of the equation is 0.07. The helical gear is made up of a steel shaft with a diameter of 20 mm and a 5 mm thick aluminum plate. The stiffness of the bearing is 6.84 x 107 N/m. The damping force of the plate is 2,040 kg/m2/s.
The worm gearbox has a better efficiency ratio than the helical one, but it is less efficient in low-ratio applications. In general, worm gearboxes are more efficient than helical gearboxes, although there are some exceptions to this rule. A helical gearbox is better for applications that require high torque. It may also be more economical in the long run. If you are considering a helical gearbox, consider the advantages it has over worm gearboxes.
helical gear reducer
A helical gear reducer for a machine’s gearbox is an integral component of the drive system. This unit amplifies torque and controls speed and, therefore, compliments the engine by rotating slower than the engine’s input shaft. A helical gear reducer is a compact gearbox component that is used in industrial applications. A variety of sizes is available to suit various machine configurations. The following sections will discuss some of the different types available.
Designed by experts and engineers, a helical gear reducer is a surprisingly small and light gear that satisfies the needs of many machine applications. It features a large transmission torque, a low starting and running speed, and a fine classification of transmission ratios. A helical gear reducer is lightweight and easily connected to other gears, and it features a high technical content.
In order to avoid errors and poor performance, regular maintenance is a must. The proper lubrication of the gear reducer can minimize failures, errors, and poor performance. Every gear reducer manufacturer sells a suitable lubricant, which must match the properties of the machine’s drive mechanism. It is also advisable to check the lubrication regularly to avoid any deterioration of the unit’s performance.
While the worm gearbox may be better for applications where torque is high, the helical gear reducer offers greater efficiency at lower cost. Although worm gearboxes may be cheaper initially, they are less effective at higher ratios. Even if the worm gear is more expensive to buy, it still offers 94% efficiency, which makes it more cost-effective. There are some significant advantages to both types of gearboxes.
The main advantage of a helical gear reducer over a spur gear is its smoother operation. Unlike spur gears, which have teeth that are straight, helical gears have angled teeth that gradually engage with each other. This helps ensure that the gear does not grind or make excessive noise when it turns. Additionally, they are less commonly used in automation and precision machinery. They are often used in industrial applications.
Continuously variable transmission
A Continuously Variable Transmission (CVT) is an automatic transmission that can run through a vast number of gears. Unlike a standard automatic transmission, it can run at any speed, even at a low rev. The CVT is also capable of running at infinitely low gears. Its basic function is to provide different torque ratios to the engine. In addition to delivering power, CVTs have other benefits.
One of the major advantages of a CVT is its simplicity. Its simplicity translates into fewer moving parts, which means less maintenance. The CVT’s simplicity also means that it can handle a wide variety of different types of road conditions and driving styles. In addition to being a great alternative to a traditional automatic transmission, CVTs can be used on many other types of vehicles, including tractors, snowmobiles, motor scooters, and power tools.
A CVT is much smoother than a conventional automatic transmission. It never has to hunt for a gear. It also responds well to throttle inputs and speed changes. Both of these technologies are available on many modern vehicles, including the Nissan Rogue and Mazda CX-5. It’s important to note that each of these transmissions has its pros and cons. So, if you’re looking for a car with a CVT, make sure to read the reviews. They’ll help you decide which transmission is right for you.
Another advantage of a CVT is its fuel efficiency. Many cars now feature CVTs, and they’re becoming increasingly popular with automakers. In addition to fuel efficiency, most cars with CVTs also have a smoother ride. There’s no more sudden downshifts or gear hunting. This makes driving a lot easier. And, the added benefits of smoother driving make CVTs the ideal choice for many drivers.
Although a CVT is more common among Japanese car manufacturers, you’ll find CVTs on European car models as well. The Mercedes-Benz A-Class, B-Class, and Megane are some examples of vehicles that use this technology. Before making a decision, consider the reliability of the model in question. Consumer Reports is a good resource for this. It also offers a history of use and reliability for every type of car, including the Honda Accord.
