Product Description

M3PSF60KPD-56 Gear Box, M3PSF50SPD POM Palm Oil Mill Gear Reducer

It can be used for palm oil plants of following machine:
-Digester
-Screw Press
-Bunch Press
-Kernel Press
-Kernel Expeller

Features:

1. Unique design concept for heavy duty condition.
2. High modular design, biomimetic surface with owned intellectual property right.
3. High quality casting housing improves the gearbox mechanical strength and anti-vibration capability.
4. Transmission shaft is designed as poly line. Compact structure meets the higher torque transmit capacity.
5. Usual mounting mode and rich optional accessories..

Product photo:

Specification:

ANG HB Industrial Gearbox
Type	Helical parallel shaft type, Bevel-helical right-angle type
Model	H1/B1~H26/B26
Input power	3 ~ 5000 KW;
Input speed	750rpm ~ 1500rpm
Reduction ratio	1/1.25 ~ 1/450
Output torque	3 ~ 900kN.m
Install type	Foot / CZPT shaft / Hollow shaft / Output flange…
Efficiency	Single-stage 98%, 2-stage 96%, 3-stage 94%, 4-stage 92%
Precision of gear	Accurate grinding, class 6
Design position	A / B / C / D / E / F / G / H / I
Accessories	Back stop / Cooling fan / Cooling coil / Oil pump / Compensation tank …

Typical Application 

♦ Coal mining
♦ Power Plant Equipment 
♦ Metallurgical Industry 
♦ Metal Forming Machinery 
♦ Petrochemical Industry 
♦ Mining Machine 
♦ Hoisting Machinery 
♦ Cement and construction Industry 
♦ Environmental Protection Industry 
♦ Cable Industry 
♦ Chemical industry
♦ Food Machinery 

Models
 
Horizontal:
Parallel shaft gear unit box 
H1SH1, H1SH3, H1SH5, H1SH7, H1SH9, H1SH11, H1SH13, H1SH15, H1SH17, H1SH19
H2SH, H2HH, H2DH, H2KH, H2FH, H3SH, H3HH, H3DH, H3HM, H3DM, H4SH, H4HH, H4DH, H4HM, H4DM
 
Bevel helical right angle gear unit
B2SH, B2HH, B2DH, B2HM, B2DM, B3SH, B3HH, B3DH, B3HM, B3DM, B4SH, B4HH, B4DH, B4HM, B4DM
 
Vertical:
Parallel shaft gear unit box 
H2SV, H2HV, H2DV, H3SV, H3DV, H4SV, H4HV, H4DV, H4KV, H4FV 
 
Bevel helical right angle gear unit
B2SV, B2HV, B2DV, B3SV, B3HV, B3DV, B4SV, B4HV, B4DV, B4KV, B4FV

FAQ
Q: Can you make the gearbox with customization?
A: Yes, we can customize per your request, like flange, shaft, configuration, material, etc.

Q: Do you provide samples?
A: Yes. Sample is available for testing.

Q: What is your MOQ?
A: It is 10pcs for the beginning of our business.

Q: What’s your lead time?
A: Standard product need 5-30days, a bit longer for customized products.

Q: Do you provide technology support?
A: Yes. Our company have design and development team, we can provide technology support if you
need.

Q: How to ship to us?
A: It is available by air, or by sea, or by train.

Q: How to pay the money?
A: T/T and L/C is preferred, with different currency, including USD, EUR, RMB, etc.

Q: How can I know the product is suitable for me?
A: >1^ST confirm drawing and specification >2^nd test sample >3^rd start mass production.

Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.

Q: How shall we contact you?
A: You can send inquiry directly, and we will respond within 24 hours.

 

Application:	Machinery
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Layout:	Parallel Shaft
Gear Shape:	Cylindrical Gear
Step:	Three-Step

Samples:	US$ 500/Piece 1 Piece(Min.Order) | Request Sample

Customization:

Available What maintenance practices are essential for prolonging the lifespan of gear reducers? Proper maintenance is crucial for extending the lifespan and ensuring optimal performance of gear reducers. Here are essential maintenance practices: 1. Lubrication: Regular lubrication of gear reducers is vital to reduce friction, wear, and heat generation. Use the recommended lubricant and follow the manufacturer’s guidelines for lubrication intervals. 2. Inspection: Routinely inspect gear reducers for signs of wear, damage, or leaks. Check for unusual noises, vibrations, or temperature increases during operation. 3. Alignment: Ensure proper alignment of the input and output shafts. Misalignment can lead to increased wear, noise, and reduced efficiency. Align the components according to the manufacturer’s specifications. 4. Cooling and Ventilation: Maintain proper cooling and ventilation to prevent overheating. Ensure that cooling fans and vents are clean and unobstructed. 5. Seal Maintenance: Inspect and replace seals as needed to prevent contaminants from entering the gear reducer. Contaminants can lead to accelerated wear and reduced performance. 6. Bolts and Fasteners: Regularly check and tighten bolts and fasteners to prevent loosening during operation, which can cause misalignment or component damage. 7. Replacing Worn Components: Replace worn or damaged components, such as gears, bearings, and seals, with genuine parts from the manufacturer. 8. Vibration Analysis: Conduct periodic vibration analysis to identify potential issues early. Excessive vibration can indicate misalignment or component wear. 9. Maintenance Records: Keep detailed maintenance records, including lubrication schedules, inspection dates, and component replacements. This helps track the history of the gear reducer and aids in future maintenance planning. 10. Training: Provide proper training to maintenance personnel on gear reducer maintenance and troubleshooting techniques. By adhering to these maintenance practices, you can maximize the lifespan of your gear reducers, minimize downtime, and ensure reliable operation in your industrial processes. | Customized Request

Can you explain the different types of gear reducers available in the market?

There are several types of gear reducers commonly used in industrial applications:

1. Spur Gear Reducers: These reducers have straight teeth and are cost-effective for applications requiring moderate torque and speed reduction. They are efficient but may produce more noise compared to other types.

2. Helical Gear Reducers: Helical gears have angled teeth, which provide smoother and quieter operation compared to spur gears. They offer higher torque capacities and are suitable for heavy-duty applications.

3. Bevel Gear Reducers: Bevel gears

Can you provide real-world examples of products that use gear reducer technology?

Certainly! Gear reducer technology is widely used in various industries and products to enhance performance and efficiency. Here are some real-world examples:

1. Industrial Machinery: Gear reducers are commonly used in manufacturing machinery, such as conveyor systems, material handling equipment, and assembly lines, where they help control speed and torque for precise operations.

2. Wind Turbines: Wind turbines utilize gear reducers to transform the low rotational speed of the wind turbine rotor into the higher speed needed for electricity generation, optimizing energy conversion.

3. Automotive Transmissions: Automobiles use gear reducers as part of their transmissions to optimize power delivery from the engine to the wheels, allowing the vehicle to operate efficiently at different speeds.

4. Robotics: Robotic systems rely on gear reducers to control the movement and articulation of robot arms, enabling precise and controlled motion for various applications.

5. Printing Presses: Gear reducers are integral to printing presses, ensuring accurate and synchronized movement of printing plates, rollers, and paper feed mechanisms.

6. Conveyor Belts: Conveyor systems in industries like mining, agriculture, and logistics use gear reducers to regulate the movement of materials along the conveyor belts.

7. Packaging Machinery: Gear reducers play a crucial role in packaging machines, controlling the speed and movement of packaging materials, filling mechanisms, and sealing components.

8. Cranes and Hoists: Cranes and hoists rely on gear reducers to lift heavy loads with precision and control, ensuring safe and efficient material handling.

9. Pumps and Compressors: Gear reducers are utilized in pumps and compressors to regulate fluid flow and pressure, optimizing energy usage in fluid transportation systems.

10. Agriculture Equipment: Tractors and other agricultural machinery use gear reducers to adjust the speed and power delivery for different tasks, such as plowing, planting, and harvesting.

These examples demonstrate the diverse applications of gear reducer technology across various industries, showcasing their role in enhancing efficiency, control, and performance in a wide range of products and systems.

have conical shapes and intersect at an angle, allowing them to transmit power between non-parallel shafts. They are commonly used in applications where shafts intersect at 90 degrees.

4. Worm Gear Reducers: Worm gears consist of a worm (screw) and a mating gear (worm wheel). They offer high torque reduction and are used for applications requiring high ratios, although they can be less efficient.

5. Planetary Gear Reducers: These reducers use a system of planetary gears to achieve high torque output in a compact design. They provide excellent torque multiplication and are commonly used in robotics and automation.

6. Cycloidal Gear Reducers: Cycloidal drives use an eccentric cam to achieve speed reduction. They offer high shock load resistance and are suitable for applications with frequent starting and stopping.

7. Harmonic Drive Reducers: Harmonic drives use a flexible spline to achieve high gear reduction ratios. They provide high precision and are commonly used in applications requiring accurate positioning.

8. Hypoid Gear Reducers: Hypoid gears have helical teeth and non-intersecting shafts, making them suitable for applications with space limitations. They offer high torque and efficiency.

Each type of gear reducer has its own advantages and limitations, and the choice depends on factors such as torque requirements, speed ratios, noise levels, space constraints, and application-specific needs.

editor by CX 2023-08-29