Product Description
Cement Rotary Kiln Parts Gear Reducer
Product Description
ZTIC can design and product all series cylindrical gear reducers used in building materials industry, including JGF Centre drive two-stage parallel axis of hard-toothed surface reducer , MGF Centre drive level-3 parallel axis of hard-toothed surface reducer, and MB More meshing edge drive reducer.
1998 – 2000Nm Reducer
1993 – Planetary Reducer – Model ZJ2240 (building materials industry)
1997 – Reducer – Model SZJ3500 (ship lifting)
2000 – Reducer – Model Kf300 (metallurgy)
2005 – Center Driving Reducer – Model JGF-355 (building materials industry)
2005 – Reducer – Model KRC2400 (metallurgy)
2005 – Herringbone Reducer – 850
2006 – Reducer – Model TGF1550 (sugar press)
can design and product various types of ZZ series planet gear reducer, and ZJ series planet gear reducer which professionally for the mills of building industry. The ZZ series, including single-stage,two-stage,triple and single grade derived,the two-stage derived planetary gear reducer .The reducers are widely used in mining, metallurgy, petrol chemical, energy, building, lifting transport, etc.
ZZ/ZJ series Planetary gear reducer
ZJA series planetary gear reducer, its technical characteristics are: bring about using 2 stage gear transmission bring round the sun, the planets wheel adopts advanced nickel chrome steel, after carburizing and quenching heat treatment gear grinding, precision up to GB/T10095 level is above 6; inner gear ring is made of high chrome molybdenum steel after tempering process, the accuracy of GB/T10095 magnitude 7 bring the floating element and drum gear coupling, guarantee the planet wheel is between transmission efficiency of not less than 0.96 bring bring reducer reducer service life not less than 10 years.
Product Parameters
Technical performance table of ZJA planetary Reducer and gear reducer gearbox
| No. | Power(kw) | Reducer type |
Rotational speed (r/min) |
Rotation rate | Lubrication method | Oil number | Dimensions(mm) | Weight(kg) | |||
| L | B | H | R | ||||||||
| 1 | 630 | ZJA1250 | 750 | 36~44 |
Concentrated circulation lubrication
|
N220~320 Medium load industrial gear oil |
|||||
| 2 | 800 | ZJA1400 | 2135 | 1880 | 530 | 870 | 11000 | ||||
| 3 | 1000 | ZJA1600 | 2270 | 2090 | 570 | 965 | 15000 | ||||
| 4 | 1250 | ZJA1820 | 2430 | 2390 | 670 | 1110 | 22776 | ||||
| 5 | 1600 | ZJA2060 | 600 | 37~41 | |||||||
Company Profile
FAQ
FAQ
Q: Why we believe in HangZhou CHINAMFG industries co., ltd:
A: 1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate and CE, ROHS certificates.
Q:Delivery time:
A: Parts lead time 1-2months, machines 2-3months.
Q:Payment terms:
A: Accept payment type: T/T, L/C, Western union,Cash.
30% deposit when signed contract. Full payment paid before shipping.
Q: Quality warranty?
A: Guarantee time: 1 year for main machinery. If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.
Q: After sales service?
A: We can supply technical guide for machines running test and parts maintenance if end user needs.
After Sales Service
ZTIC Heavy Industries is your business partner in the After Market.
ZTIC able to provide:
1. ENGINEERED SPARES – DESIGN AND MANUFACTURING
2. LARGE VOLUME STEEL AND IRON CASTING FOUNDARIES
3. HUGE MACHINE SHOP CAPABILITIES
4. TRAINING PROGRAMMES
5. PREVENTATIVE MAINTENANCE PROGRAMS
6. PREVETATIVE MAINTENANCE SERVICES
7. COMPREHENSIVE MAINTENANCE PROGRAMS
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| Application: | Motor, Machinery |
|---|---|
| Hardness: | Gear Reducer |
| Installation: | Gear Reducer |
| Layout: | Gear Reducer |
| Gear Shape: | Gear Reducer |
| Step: | Gear Reducer |
| Customization: |
Available
| Customized Request |
|---|
Can gear reducers be customized for specific industrial needs and requirements?
Yes, gear reducers can be customized to meet specific industrial needs and requirements. Manufacturers offer customization options to ensure that gear reducers are tailored to the unique demands of various applications:
1. Gear Ratio Selection: Gear reducers can be designed with specific gear ratios to achieve the desired speed reduction or increase, catering to the specific requirements of the machinery or equipment.
2. Shaft Configurations: Gear reducers can be configured with different shaft sizes, lengths, and orientations to fit seamlessly into existing systems or accommodate specific mounting arrangements.
3. Torque Capacity: Customized gear reducers can be designed to handle higher or lower torque loads based on the application’s operational requirements.
4. Environmental Considerations: Gear reducers can be customized with special coatings, materials, or seals to withstand harsh environments, extreme temperatures, or corrosive conditions.
5. Noise and Vibration Reduction: Custom designs can incorporate features to reduce noise and dampen vibrations, enhancing the overall operation and user experience.
6. Mounting and Connection Options: Manufacturers can adapt gear reducer designs to include specific mounting interfaces or connection methods that align with the equipment’s design.
7. Lubrication and Maintenance: Customized gear reducers can include features for easy maintenance, such as accessible lubrication points or monitoring systems.
8. Integration with Controls: Gear reducers can be customized to integrate seamlessly with control systems, sensors, or automation processes, enhancing system efficiency and performance.
By collaborating with manufacturers and providing detailed specifications, industries can obtain tailor-made gear reducers that address their specific operational needs and contribute to the success of their applications.
What role do gear ratios play in optimizing the performance of gear reducers?
Gear ratios play a crucial role in optimizing the performance of gear reducers by determining the relationship between input and output speeds and torques. A gear ratio is the ratio of the number of teeth between two meshing gears, and it directly influences the mechanical advantage and efficiency of the gear reducer.
1. Speed and Torque Conversion: Gear ratios allow gear reducers to convert rotational speed and torque according to the needs of a specific application. By selecting appropriate gear ratios, gear reducers can either reduce speed while increasing torque (speed reduction) or increase speed while decreasing torque (speed increase).
2. Mechanical Advantage: Gear reducers leverage gear ratios to provide mechanical advantage. In speed reduction configurations, a higher gear ratio results in a greater mechanical advantage, allowing the output shaft to deliver higher torque at a lower speed. This is beneficial for applications requiring increased force or torque, such as heavy machinery or conveyor systems.
3. Efficiency: Optimal gear ratios contribute to higher efficiency in gear reducers. By distributing the load across multiple gear teeth, gear reducers with suitable gear ratios minimize stress and wear on individual gear teeth, leading to improved overall efficiency and prolonged lifespan.
4. Speed Matching: Gear ratios enable gear reducers to match the rotational speeds of input and output shafts. This is crucial in applications where precise speed synchronization is required, such as in conveyors, robotics, and manufacturing processes.
When selecting gear ratios for a gear reducer, it’s important to consider the specific requirements of the application, including desired speed, torque, efficiency, and mechanical advantage. Properly chosen gear ratios enhance the overall performance and reliability of gear reducers in a wide range of industrial and mechanical systems.
What industries and machinery commonly utilize gear reducers?
Gear reducers are widely used across various industries and types of machinery for torque reduction and speed control. Some common industries and applications include:
- 1. Manufacturing: Gear reducers are used in manufacturing equipment such as conveyors, mixers, and packaging machines to control speed and transmit power efficiently.
- 2. Automotive: They are utilized in vehicles for applications like power transmission in transmissions and differentials.
- 3. Aerospace: Gear reducers are used in aircraft systems, including landing gear mechanisms and engine accessories.
- 4. Robotics and Automation: They play a crucial role in robotic arms, CNC machines, and automated production lines.
- 5. Mining and Construction: Gear reducers are used in heavy machinery like excavators, bulldozers, and crushers for power transmission and torque multiplication.
- 6. Energy and Power Generation: Wind turbines, hydroelectric generators, and other power generation equipment use gear reducers to convert rotational speed and transmit power.
- 7. Marine and Shipbuilding: They are used in ship propulsion systems, steering mechanisms, and anchor handling equipment.
- 8. Material Handling: Gear reducers are essential in conveyor systems, elevators, and hoists for controlled movement of materials.
- 9. Food and Beverage: They find applications in food processing equipment like mixers, grinders, and packaging machines.
- 10. Paper and Pulp: Gear reducers are used in machinery for pulp processing, paper production, and printing.
These examples represent just a fraction of the industries and machinery that benefit from the use of gear reducers to optimize power transmission and achieve the desired motion characteristics.
editor by CX 2024-04-17
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