Ever-Power – The high performance bevel gearbox
The design of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox provides been designed with a particular torque/speed relationship at heart and therefore advantages from many advantages.
compact and rigid style ensures highest performance whilst being space and weight efficient
Friction-locked fit between shaft and bevel gear
Energy-saving due to high efficiency ranking of 98%
Options
extra cooling: oil circulation system for cooling, cooling packs with or without extra fan
extended output hollow shaft for shrink disc (with or without shrink disc)
customized designs
mounting feet
also available in stainless steel
The EP-Series spiral bevel gearbox product line offers 7 different sizes, 
6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, and also universal mounting capability.
Most of these options are created possible by a modular style concept that begins with a cubic housing.
The EP-Series can be an extremely versatile products, meeting virtually all of the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide pup clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and invert.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is an excellent spiral bevel gearbox solution whether for vitality transmission, high torque, or dynamic applications. These gearboxes feature sturdy cast iron housings, hardened bevel gears that happen to be lapped in pairs, and robust bearings all contributing to a reputable and optimized performance.
Features
Readily available in an array of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Merging these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox will be a ideal addition to your machine design.
Below is an array of EP-Series gearboxes. You can find the full product line, with technical specs and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Electric power spiral bevel gearboxes are ideal for universal use because of their machine-friendly structure and adaptability. The effective and reliable top performer is available in different versions. Like all Ever-Electricity spiral bevel gearboxes, they are produced using the modern production method of ground circular arc teeth according to Ever-Vitality. For customers, this means greater toothing quality and precision as well as even faster delivery times.
Angular gearbox with sound shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input quickness: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – small and simple to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide variety of spiral bevel gearboxes will be characterised by top quality and robust overall performance by virtue of the gear housing manufactured from cast iron. Our spiral bevel gearboxes are produced in four different versions. The travel and the wheel are mainly made with Ever-Power spiral gearing offering a noiseless, steady and efficient procedure.
Type EP may be the standard version where in fact the bedding includes strong single-row deep groove ball bearings upon polished bearing seats.
Type “E” and “P” are gearboxes designed for transmission of high torques in low revolutions. The bearings will be solid conical roller bearings on polished bearing seats.
Type “L” is a particular gearbox produced according to consumer requirements.
Our spiral bevel gearboxes could be given up to four shafts, hollow shaft and with an output torque as high as 1,000 Nm and will end up being fitted with a electric motor flange with a coupling for direct mounting of the motor.
The spiral bevel gearboxes can be found in the next gear ratios 1:1, 1,5:1, 2:1 and 3:1 and may also be supplied as reversing gears. All spiral bevel gearboxes happen to be life-time lubricated and can be supplied in a hygienic version with a lubricant authorized for the meals industry, with stainless shafts and with a rustproof yellow-colored chromated gear housing. When there is a need for unique shafts or flanges, we’ve great encounter in adapting gearboxes – actually in smaller figures – or in designing particular gearboxes for instance with equipment housings in stainless steel or as accuracy gearboxes with reduced backlash.
The standard definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears via the variations in helix angles, they may be generally classified into directly bevel gears, which do not have helix angles, and spiral bevel gears (which includes zerol bevel gears), which do possess helix angles. However, due to the actual fact that manufacture facilities for straight bevel gears have become rare and the fact that straight bevel gears teeth can’t be polished, making spiral bevel gears which may be polished superior with regards to noise decrease, spiral bevel gears will probably become more common later on.
Bevel gears could be generally classified by their manufacturing strategies, namely the Gleason technique and Klingelnberg method, which each possess differing teeth shapes, and presently most gears use the Gleason method. Incidentally, all gears manufactured by Ever-Power utilize the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are used worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-home heat treatment make all of us extremely flexible and responsive. We work together together with you, providing advice and assistance for your specific program, guiding you through concept, design and produce according to your own requirements.
Provides invaluable rewards for customised solutions.
Extra drive shafts and a selection of inner gear arrangements make the typical version of our spiral bevel gearbox truly adaptable. In one to three additional shafts, you will see the perfect solution.
Accuracy of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special possibilities, such as for example reinforced bearings or cooling for procedure at high temperatures
Versions for special requirements such as for example ATEX or for use in the food industry
Various corrosion resilient finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have proven their versatility and value time when you are extremely precise with suprisingly low backlash and very low transmission error. Silent, shock resistant, have overload capability and so are space saving.
The large precision spiral bevel gearbox can be used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” when it comes to top quality, diversity, longevity and dependability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears happen to be carefully spaced to permit lubricants to be pass on evenly. The spiral bevel gears in a Ever-Power gearbox are exactly adjusted with a unique, adjustable locknut design.
Spiral bevel gears are actually designed for applications that want high speed and great torque power. They can help cut consumer costs by giving long-lasting performance with reduced need for maintenance or replacements. With spiral bevel gears, you don’t have for offsets and a significantly reduced threat of overheating. Curved the teeth and deeper traction between those teeth ensures higher asset availability to improve flexible performance and expand equipment life.
Spiral bevel gears are actually bevel gears with helical teeth situated in a 90-degree angle. The teeth were created with hook curve to provide better versatility and traction. Although they could be considered a hypoid gear, they haven’t any offsets, which indicates they will not slip during operation. This ensures smooth, reliable transmission ideal for high-speed, high-torque applications.
