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Product Description

Product Description

Boqiang Transmission TKM Series Helical Bevel Gear Motor

Features:
KPM-KPB series helical-hypoid gearboxes are the new-generation product with a compromise of advanced technology both at home and abroad.This product is widely used in textile, foodstuff, beverage,tobacco, logistics industrial fields,etc.
Main Features:
(1) Driven by hypoid gears, which has big ratios.
(2) Large output torque, high efficiency(up to 92%), energy saving and environmental protection.
(3) High quality aluminum alloy housing, light in weight and non-rusting.
(4) Smooth in running and low in noise, and can work long time in dreadful conditions.
(5) Good-looking appearance, durable service life and small volume.
(6) Suitable for all round installation, wide application and easy use.
(7) KPM series can replace NMRV worm gearbox; KPB series can replace CZPT W series worm gearbox;
(8) Modular and multi-structure can meet the demands of various conditions.
 Main Material:
(1) Housing: aluminum alloy 
(2) Gear wheel: 20CrMnTiH1,carbonize & quencher heat treatment make the hardness of gears surface up to 56-62 HRC, retain carburization layers thickness between 0.3 and 0.5mm after precise grinding.
Product Parameters

Model Information:

GEARBOX SELECTING TABLES  
KPM50..     n1=1400r/min   160Nm  
             
Modeliin2M2maxFr263B571B5/B1480B5/B1490B5/B14  
nominalactual[r/min][Nm][N]  
3 Stage  
KPM50C 300294.054.8130 4100 N/AN/AN/A  
KPM50C 250244.295.8130 4100 N/AN/AN/A  
KPM50C 200200.447.0 130 4100 N/AN/AN/A  
KPM50C 150146.679.6160 4000 N/AN/AN/A  
KPM50C 125120.3412160 3770  N/AN/A  
KPM50C 100101.0414160 3560  N/AN/A  
KPM50C 7574.6219160 3220  N/AN/A  
KPM50C 6062.3623160 3030  N/AN/A  
KPM50C 5052.3627160 2860  N/AN/A  
2 Stage  
KPM50B 6058.3624130 2960  N/AN/A  
KPM50B 5048.8629130 2790   N/A  
KPM50B 4040.0935130 2610   N/A  
KPM50B 3029.3348160 2350   N/A  
KPM50B 2524.0759160 2200      
KPM50B 2020.2170160 2080      
KPM50B 1514.9294160 1880      
KPM50B 12.512.47113160 1770      
KPM50B 1010.47134160 1670      
KPM50B 7.57.73182160 1510      
             
             
KPM63..,KPB63..     n1=1400r/min   180Nm  
             
Modeliin2M2maxFr263B571B5/B1480B5/B1490B5/B14  
nominalactual[r/min][Nm][N]  
3 Stage  
KPM63CKPB63C300302.50 4.7160 4800 N/AN/AN/A  
KPM63CKPB63C250243.57 5.8160 4800 N/AN/AN/A  
KPM63CKPB63C200196.43 7.2 160 4800  N/AN/A  
KPM63CKPB63C150151.56 9.3180 4650  N/AN/A  
KPM63CKPB63C125122.22 12180 4330  N/AN/A  
KPM63CKPB63C10094.50 14180 4070  N/AN/A  
KPM63CKPB63C7573.33 20180 3650   N/A  
KPM63CKPB63C6063.33 23180 3480   N/A  
KPM63CKPB63C5052.48 27180 3270   N/A  
2 Stage  
KPM63BKPB63B6060.50 24160 3430   N/A  
KPM63BKPB63B5048.71 29160 3190      
KPM63BKPB63B4039.29 36160 2970      
KPM63BKPB63B3030.31 47180 2720      
KPM63BKPB63B2524.44 58180 2530N/A     
KPM63BKPB63B2018.90 70180 2380N/A     
KPM63BKPB63B1514.67 96180 2130N/AN/A    
KPM63BKPB63B12.512.67 111180 2030N/AN/A    
KPM63BKPB63B1010.50 134180 1910N/AN/A    
KPM63BKPB63B7.57.60 185180 1710N/AN/A    
             
             
KPM75..,KPB75..     n1=1400r/min     350Nm
             
Modeliin2M2maxFr263B571B580B5/B1490B5/B14100B5/B14112B5/B14
nominalactual[r/min][Nm][N]
3 Stage
KPM75CKPB75C300297.21 4.8300 6500  N/AN/AN/AN/A
KPM75CKPB75C250240.89 5.9300 6500  N/AN/AN/AN/A
KPM75CKPB75C200200.66 7.0 300 6500  N/AN/AN/AN/A
KPM75CKPB75C150149.30 9.3350 6500   N/AN/AN/A
KPM75CKPB75C125121.00 12350 5980   N/AN/AN/A
KPM75CKPB75C100100.80 15350 5520   N/AN/AN/A
KPM75CKPB75C7579.40 19350 5040    N/AN/A
KPM75CKPB75C6062.43 23350 4730N/A   N/AN/A
KPM75CKPB75C5049.18 29350 4370N/A   N/AN/A
2 Stage
KPM75BKPB75B6059.44 24300 4660N/A   N/AN/A
KPM75BKPB75B5048.18 30300 4340N/A   N/AN/A
KPM75BKPB75B4040.13 35300 4080N/A    N/A
KPM75BKPB75B3029.86 47350 3720N/AN/A   N/A
KPM75BKPB75B2524.20 56350 3500N/AN/A    
KPM75BKPB75B2020.16 71350 3230N/AN/A    
KPM75BKPB75B1515.88 93350 2950N/AN/A    
KPM75BKPB75B12.512.49 113350 2770N/AN/AN/A   
KPM75BKPB75B109.84 143350 2550N/AN/AN/A   
KPM75BKPB75B7.57.48 188350 2330N/AN/AN/A   
             
             
KPM90..,KPB86..     n1=1400r/min     500Nm
             
Modeliin2M2maxFr263B571B580B5/B1490B5/B14100B5/B14112B5/B14
nominalactual[r/min][Nm][N]
3 Stage
KPM90CKPB86C300297.21 4.8450 6500  N/AN/AN/AN/A
KPM90CKPB86C250240.89 5.9450 6500   N/AN/AN/A
KPM90CKPB86C200200.66 7.0 450 6500   N/AN/AN/A
KPM90CKPB86C150151.20 9.3500 6500   N/AN/AN/A
KPM90CKPB86C125125.95 12500 5980   N/AN/AN/A
KPM90CKPB86C10099.22 15500 5520N/A   N/AN/A
KPM90CKPB86C7575.45 19500 5040N/A   N/AN/A
KPM90CKPB86C6062.43 23500 4730N/A   N/AN/A
KPM90CKPB86C5049.18 29500 4370N/A   N/AN/A
2 Stage
KPM90BKPB86B6059.44 24450 5890N/A    N/A
KPM90BKPB86B5048.18 30450 5500N/A    N/A
KPM90BKPB86B4040.13 35450 5170N/AN/A    
KPM90BKPB86B3030.24 47500 4710N/AN/A    
KPM90BKPB86B2525.19 56500 4430N/AN/A    
KPM90BKPB86B2019.84 71500 4090N/AN/AN/A   
KPM90BKPB86B1515.09 93500 3730N/AN/AN/A   
KPM90BKPB86B12.512.49 113500 3510N/AN/AN/A   
KPM90BKPB86B109.84 143500 3240N/AN/AN/A   
KPM90BKPB86B7.57.48 188500 2950N/AN/AN/A   

Outline Dimension:

Actual product photos

  

 

 

 

 Photos of the factory area

ZHangZhoug Boqiang Transmission Co., Ltd. was established in 2002 and is a high-tech enterprise that integrates design, development, manufacturing, and operation, producing and selling reduction motors and power transmission equipment. The company is located in Oubei Town, HangZhoua County, at the forefront of national reform and opening up, known as the “Little Xihu (West Lake) Dis.” of HangZhou. Close to National Highway 104 and east to HangZhou International Airport and Xihu (West Lake) Dis. International Container Terminal; South to HangZhou Railway Station and Passenger Transport Center; There are also many national tourist attractions such as Yandang Mountain and Xihu (West Lake) Dis. River. With convenient transportation and unique geographical location, it is highly welcomed by domestic and foreign users.
Our company produces 12 series of helical gear reducers for various purposes, including shaft mounted helical gear reducers, helical bevel gear reducers, helical worm gear reducers, spiral bevel gear steering boxes, worm gear reducers, continuously variable transmissions, spiral elevators, and large gearboxes. The power coverage is 0.12-2000kw, with a reduction ratio of 1.25-30000. Various combinations, deformations, and specialized products can meet most industrial requirements. The R, K, F, and S series reducers adopt the modular design principle of unit structure, greatly reducing the types of components and inventory, and greatly shortening the delivery cycle. The components have strong universality and low maintenance costs.

Boqiang has a leading position in China in terms of technology level and product market share. The products are widely used in various fields such as metallurgy, light industry, packaging, medicine, petroleum, chemical industry, lifting and transportation, three-dimensional parking, printing and dyeing, elevators, wind power, etc. Boqiang Company has excellent performance. The transmission technology experts from the headquarters and numerous application engineers and after-sales service technicians from various regional offices provide you with rapid and comprehensive technical consultation and comprehensive services.

Looking back at the past and looking CZPT to the future, Boqiang has always been on the way forward, constantly improving and surpassing itself with high-quality products and comprehensive services, and winning the favor of the market and customers. We are willing to work together with people of insight from all walks of life to create a more brilliant tomorrow.
Processing equipment

Testing equipment and quality control
Quality:Insist on Improvement,Strive for CZPT With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission  
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value

Product supporting application

Packaging And Transportation

FAQ
Q1: I want to buy your products, how can I pay?
A: You can pay via T/T(30%+70%), L/C ,D/P etc. 

Q2: How can you guarantee the quality?
A: One year’s warranty against B/L date. If you meet with quality problem, please send us pictures or video to check, we promise to send spare parts or new products to replace. Our guarantee not include inappropriate operation or wrong specification selection. 

Q3: How we select models and specifications?
A: You can email us the series code (for example: RC series helical gearbox) as well as requirement details, such as motor power,output speed or ratio, service factor or your application…as much data as possible. If you can supply some pictures or drawings,it is nice. 

Q4: If we don’t find what we want on your website, what should we do?
A: We offer 3 options:
1, You can email us the pictures, drawings or descriptions details. We will try to design your products on the basis of our
standard models.
2, Our R&D department is professional for OEM/ODM products by drawing/samples, you can send us samples, we do customized design for your bulk purchasing.
3, We can develop new products if they have good market. We have already developed many items for special using successful, such as special gearbox for agitator, cement conveyor, shoes machines and so on. 

Q5: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.

Q6: How about your product delivery time?
A: Normally for 20’container, it takes 25-30 workdays for RV series worm gearbox, 35-40 workdays for helical gearmotors.

 

Warranty:a Year
Layout:Coaxial
Installation:Base/Flange Installation
Step:Single Step
Gear Shape:Cylindrical Gear
Application:Application: Electric Motors, Machinery, Agricultu
Customization:
Available

|

Customized Request

gear gearbox

Function of Gear Reducers in Mechanical Systems

A gear reducer, also known as a gear reduction unit or gearbox, is a mechanical device designed to reduce the speed of an input shaft while increasing its torque output. It accomplishes this through the use of a set of interlocking gears with different sizes.

The primary function of a gear reducer in mechanical systems is to:

  • Speed Reduction: The gear reducer takes the high-speed rotation of the input shaft and transmigear gearbox

    What maintenance practices are essential for prolonging the lifespan of gear reducers?

    Proper maintenance is crucial for extending the lifespan and ensuring optimal performance of gear reducers. Here are essential maintenance practices:

    • 1. Lubrication: Regular lubrication of gear reducers is vital to reduce friction, wear, and heat generation. Use the recommended lubricant and follow the manufacturer’s guidelines for lubrication intervals.
    • 2. Inspection: Routinely inspect gear reducers for signs of wear, damage, or leaks. Check for unusual noises, vibrations, or temperature increases during operation.
    • 3. Alignment: Ensure proper alignment of the input and output shafts. Misalignment can lead to increased wear, noise, and reduced efficiency. Align the components gear gearbox

      Can gear reducers be customized for specific industrial needs and requirements?

      Yes, gear reducers can be customized to meet specific industrial needs and requirements. Manufacturers offer customization options to ensure that gear reducers are tailored to the unique demands of various applications:

      1. Gear Ratio Selection: Gear reducers can be designed with specific gear ratios to achieve the desired speed reduction or increase, catering to the specific requirements of the machinery or equipment.

      2. Shaft Configurations: Gear reducers can be configured with different shaft sizes, lengths, and orientations to fit seamlessly into existing systems or accommodate specific mounting arrangements.

      3. Torque Capacity: Customized gear reducers can be designed to handle higher or lower torque loads based on the application’s operational requirements.

      4. Environmental Considerations: Gear reducers can be customized with special coatings, materials, or seals to withstand harsh environments, extreme temperatures, or corrosive conditions.

      5. Noise and Vibration Reduction: Custom designs can incorporate features to reduce noise and dampen vibrations, enhancing the overall operation and user experience.

      6. Mounting and Connection Options: Manufacturers can adapt gear reducer designs to include specific mounting interfaces or connection methods that align with the equipment’s design.

      7. Lubrication and Maintenance: Customized gear reducers can include features for easy maintenance, such as accessible lubrication points or monitoring systems.

      8. Integration with Controls: Gear reducers can be customized to integrate seamlessly with control systems, sensors, or automation processes, enhancing system efficiency and performance.

      By collaborating with manufacturers and providing detailed specifications, industries can obtain tailor-made gear reducers that address their specific operational needs and contribute to the success of their applications.

      according to the manufacturer’s specifications.

    • 4. Cooling and Ventilation: Maintain proper cooling and ventilation to prevent overheating. Ensure that cooling fans and vents are clean and unobstructed.
    • 5. Seal Maintenance: Inspect and replace seals as needed to prevent contaminants from entering the gear reducer. Contaminants can lead to accelerated wear and reduced performance.
    • 6. Bolts and Fasteners: Regularly check and tighten bolts and fasteners to prevent loosening during operation, which can cause misalignment or component damage.
    • 7. Replacing Worn Components: Replace worn or damaged components, such as gears, bearings, and seals, with genuine parts from the manufacturer.
    • 8. Vibration Analysis: Conduct periodic vibration analysis to identify potential issues early. Excessive vibration can indicate misalignment or component wear.
    • 9. Maintenance Records: Keep detailed maintenance records, including lubrication schedules, inspection dates, and component replacements. This helps track the history of the gear reducer and aids in future maintenance planning.
    • 10. Training: Provide proper training to maintenance personnel on gear reducer maintenance and troubleshooting techniques.

    By adhering to these maintenance practices, you can maximize the lifespan of your gear reducers, minimize downtime, and ensure reliable operation in your industrial processes.

    ts it to the output shaft through a set of gears. The gears are configured in such a way that the output gear has a larger diameter than the input gear. As a result, the output shaft rotates at a lower speed than the input shaft, but with increased torque.

  • Torque Increase: Due to the size difference between the input and output gears, the torque applied to the output shaft is greater than that of the input shaft. This torque multiplication allows the system to handle heavier loads and perform tasks requiring higher force.

Gear reducers are widely used in various industries and applications where it’s necessary to adapt the speed and torque characteristics of a power source to meet the requirements of the driven equipment. They can be found in machinery such as conveyor systems, industrial machinery, vehicles, and more.

China Best Sales Tkm Hyperboloid Gearbox Gearbox with Servo Motor Motor Tkm High Precision Helical Gear Reducer   synchromesh gearbox	China Best Sales Tkm Hyperboloid Gearbox Gearbox with Servo Motor Motor Tkm High Precision Helical Gear Reducer   synchromesh gearbox
editor by CX 2023-08-23