{"id":1747,"date":"2023-08-30T07:05:08","date_gmt":"2023-08-30T07:05:08","guid":{"rendered":"https:\/\/gear-speed-reducer.xyz\/china-oem-gear-reducer-for-single-screw-plastic-extruder-components-of-gearbox\/"},"modified":"2023-08-30T07:05:08","modified_gmt":"2023-08-30T07:05:08","slug":"china-oem-gear-reducer-for-single-screw-plastic-extruder-components-of-gearbox","status":"publish","type":"post","link":"https:\/\/gear-speed-reducer.xyz\/ko\/application\/china-oem-gear-reducer-for-single-screw-plastic-extruder-components-of-gearbox\/","title":{"rendered":"China OEM Gear Reducer for Single Screw Plastic Extruder components of gearbox"},"content":{"rendered":"
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\n

Product Description<\/h2>\n

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Extruder gearbox for plastic machine
1) Small volume
2) Big transmission torque
3) High efficiency
4) Low consumption<\/p>\n

ZLYJ gearbox series are transmission devices, which are specially designed for single-screw extruder with high precision, hard gear surface, accompany with thrust. Adopting the technical specifications stipulated in JB\/T9050.1-1999, all CZPT gearboxes are designed accordingly.
Main Features:
1. The material of gear is the high strength alloy steel, it is manufactured by carburizing, quenching (and other heat treatment), gringding process at last. The gear is in high precison ( 6 grade ) and high hardness ( reaches HRC54-62). Besides, it features low noise when operating.
2. It contains high bearing ability thrust, which is performed reliable and can withstand larger axial thrust.
3. All the items are treated by forced lubrication and cooling system except very few small specification products.
4. CZPT series gearbox is adopted by six-side processing box. Its normal installation is horizontal, but can also be changed to vertical installation according to customer’s requirment.
5. Efficiency transmission, low noise, long operaton time.
Package<\/p>\n

Why choose us?
A> long time experience and history
B> long time nitriding treatment and heating treatment by itself
C>advanced Fanuk series CNC computer-controlled milling machines
D>depth hole drilling machine in 18meters length, which ensure the straigtnss of barrel inside.
E> CAD drawing confirmation before start making
F> Prompt after sale service
G>Land owner and registration capital 25, 000, 000RMB<\/p>\n

If there is any problem, you can contact with us at any time, we will reply you as soon as possible!<\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Type<\/td>\nSpec<\/td>\nInput Power(kw)<\/td>\nN( enter)<\/td>\nN(output)<\/td>\nOutput Torque<\/td>\nPermitted axial thrust of output shaft(KN)<\/td>\nScrew Diameter<\/td>\nLength-diameter ratio<\/td>\n<\/tr>\n
(N@m)<\/td>\n<\/tr>\n
ZLYJ<\/td>\n112-8<\/td>\n5.5<\/td>\n800<\/td>\n100<\/td>\n525<\/td>\n35<\/td>\n\u00d835<\/td>\n25:01:00<\/td>\n<\/tr>\n
133-8<\/td>\n8<\/td>\n800<\/td>\n100<\/td>\n764<\/td>\n39<\/td>\n\u00d850<\/td>\n25:01:00<\/td>\n<\/tr>\n
146-10<\/td>\n11<\/td>\n1000<\/td>\n100<\/td>\n1050<\/td>\n54<\/td>\n\u00d855<\/td>\n25:01:00<\/td>\n<\/tr>\n
173-10<\/td>\n18.5<\/td>\n900<\/td>\n90<\/td>\n1962<\/td>\n110<\/td>\n\u00d865<\/td>\n25:01:00<\/td>\n<\/tr>\n
200-12.5<\/td>\n30<\/td>\n1000<\/td>\n80<\/td>\n3581<\/td>\n155<\/td>\n\u00d875<\/td>\n25:01:00<\/td>\n<\/tr>\n
225-12.5<\/td>\n45<\/td>\n1000<\/td>\n80<\/td>\n5371<\/td>\n180<\/td>\n\u00d890<\/td>\n25:01:00<\/td>\n<\/tr>\n
250-16<\/td>\n55<\/td>\n1120<\/td>\n70<\/td>\n7503<\/td>\n192<\/td>\n\u00d8105<\/td>\n25:01:00<\/td>\n<\/tr>\n
280-16<\/td>\n75<\/td>\n960<\/td>\n60<\/td>\n7643<\/td>\n258<\/td>\n\u00d8110<\/td>\n25:01:00<\/td>\n<\/tr>\n
315-16<\/td>\n85<\/td>\n960<\/td>\n60<\/td>\n13528<\/td>\n287<\/td>\n\u00d8120<\/td>\n25:01:00<\/td>\n<\/tr>\n
330-16<\/td>\n110<\/td>\n960<\/td>\n60<\/td>\n17507<\/td>\n360<\/td>\n\u00d8135<\/td>\n25:01:00<\/td>\n<\/tr>\n
375-16<\/td>\n132<\/td>\n960<\/td>\n60<\/td>\n21008<\/td>\n390<\/td>\n\u00d8150<\/td>\n25:01:00<\/td>\n<\/tr>\n
395-16<\/td>\n185<\/td>\n960<\/td>\n60<\/td>\n29442<\/td>\n400<\/td>\n\u00d8160<\/td>\n25:01:00<\/td>\n<\/tr>\n
420-16<\/td>\n160<\/td>\n960<\/td>\n60<\/td>\n31831<\/td>\n430<\/td>\n\u00d8160<\/td>\n25:01:00<\/td>\n<\/tr>\n
420-16<\/td>\n220<\/td>\n960<\/td>\n60<\/td>\n31831<\/td>\n430<\/td>\n\u00d8170<\/td>\n25:01:00<\/td>\n<\/tr>\n
450-20<\/td>\n213<\/td>\n1000<\/td>\n60<\/td>\n40640<\/td>\n500<\/td>\n\u00d8160\/\u00d8170<\/td>\n25:01:00<\/td>\n<\/tr>\n
560-17<\/td>\n540<\/td>\n1000<\/td>\n50<\/td>\n84034<\/td>\n700<\/td>\n\u00d8200<\/td>\n25:01:00<\/td>\n<\/tr>\n
630-10<\/td>\n540<\/td>\n1000<\/td>\n50<\/td>\n15712<\/td>\n770<\/td>\n\u00d8250<\/td>\n25:01:00<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

\n

\n

\n

<\/div>\n
\n\n \"gear<\/p>\n

What factors should be considered when selecting the right gear reducer?<\/h3>\n

Choosing the appropriate gear reducer involves considering several crucial factors to ensure optimal performance and efficiency for your specific application:<\/p>\n

    \n
  • 1. Torque and Power Requirements:<\/strong> Determine the amount of torque and power your machinery needs for its operation.<\/li>\n
  • 2. Speed Ratio:<\/strong> Calculate the required speed reduction or increase to match the input and output speeds.<\/li>\n
  • 3. Gear Type:<\/strong> Select the appropriate gear type (helical, bevel, worm, planetary, etc.) based on your application’s torque, precision, and efficiency requirements.<\/li>\n
  • 4. Mounting Options:<\/strong> Consider the available space and the mounting configuration that suits your machinery.<\/li>\n
  • 5. Environmental Conditions:<\/strong> Evaluate factors such as temperature, humidity, dust, and corrosive elements that may impact the gear reducer’s performance.<\/li>\n
  • 6. Efficiency:<\/strong> Assess the gear reducer’s efficiency to minimize power losses and improve overall system performance.<\/li>\n
  • 7. Backlash:<\/strong> Consider the acceptable level of backlash or play between gear teeth, which can affect precision.<\/li>\n
  • 8. Maintenance Requirements:<\/strong> Determine the maintenance intervals and procedures necessary for reliable operation.<\/li>\n
  • 9. Noise and Vibration:<\/strong> Evaluate noise and vibration levels to ensure they meet your machinery’s requirements.<\/li>\n
  • 10. Cost:<\/strong> Compare the initial cost and long-term value of different gear reducer options.<\/li>\n<\/ul>\n

    By carefully assessing these factors and consulting with gear reducer manufacturers, engineers and industry professionals can make informed decisions to select the right gear reducer for their specific application, optimizing performance, longevity, and cost-effectiveness.<\/p>\n

\n\n\n\n\n\n
Application:<\/th>\nMachinery, Agricultural<\/td>\n<\/tr>\n
Layout:<\/th>\nThree-Ring<\/td>\n<\/tr>\n
Hardness:<\/th>\nHardened<\/td>\n<\/tr>\n
Installation:<\/th>\nVertical Type<\/td>\n<\/tr>\n
Step:<\/th>\nStepless<\/td>\n<\/tr>\n
Type:<\/th>\n

\"gear<\/p>\n

Are there any disadvantages or limitations to using gear reducer systems?<\/h3>\n

While gear reducer systems offer numerous advantages, they also come with certain disadvantages and limitations that should be considered during the selection and implementation process:<\/p>\n

1. Size and Weight:<\/strong> Gear reducers can be bulky and heavy, especially for applications requiring high gear ratios. This can impact the overall size and weight of the machinery or equipment, which may be a concern in space-constrained environments.<\/p>\n

2. Efficiency Loss:<\/strong> Despite their high efficiency, gear reducers can experience energy losses due to friction between gear teeth and other components. This can lead to a reduction in overall system efficiency, particularly in cases where multiple gear stages are used.<\/p>\n

3. Cost:<\/strong> The design, manufacturing, and assembly of gear reducers can involve complex processes and precision machining, which can contribute to higher initial costs compared to other power transmission solutions.<\/p>\n

4. Maintenance:<\/strong> Gear reducer systems require regular maintenance, including lubrication, inspection, and potential gear replacement over time. Maintenance activities can lead to downtime and associated costs in industrial settings.<\/p>\n

5. Noise and Vibration:<\/strong> Gear reducers can generate noise and vibrations, especially at high speeds or when operating under heavy loads. Additional measures may be needed to mitigate noise and vibration issues.<\/p>\n

6. Limited Gear Ratios:<\/strong> While gear reducers offer a wide range of gear ratios, there may be limitations in achieving extremely high or low ratios in certain designs.<\/p>\n

7. Temperature Sensitivity:<\/strong> Extreme temperatures can affect the performance of gear reducer systems, particularly if inadequate lubrication or cooling is provided.<\/p>\n

8. Shock Loads:<\/strong> While gear reducers are designed to handle shock loads to some extent, severe shock loads or abrupt changes in torque can still lead to potential damage or premature wear.<\/p>\n

Despite these limitations, gear reducer systems remain widely used and versatile components in various industries, and their disadvantages can often be mitigated through proper design, selection, and maintenance practices.<\/p>\n

Bevel Gear<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
<\/div>\n\n\n\n
Customization:<\/th>\n\n
\n
\n Available\n <\/div>\n

|<\/span><\/p>\n

<\/i>Customized Request<\/p><\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table><\/div>\n<\/p><\/div>\n<\/table>\n

\"gear<\/p>\n

What are the benefits of using a gear reducer in industrial applications?<\/h3>\n

Gear reducers offer several benefits that make them indispensable in various industrial applications:<\/p>\n

1. Speed Reduction:<\/strong> Gear reducers allow the reduction of high-speed input from motors or engines to lower, more usable output speeds for specific applications, ensuring proper equipment operation and safety.<\/p>\n

2. Torque Increase:<\/strong> By leveraging the mechanical advantage of gear ratios, gear reducers can significantly increase torque output, enabling the handling of heavy loads and providing the necessary power for tasks such as lifting, conveying, and processing.<\/p>\n

3. Precise Control:<\/strong> Gear reducers enable fine-tuning of rotational speed and torque, providing precise control over machinery and processes, which is crucial in industries like manufacturing, material handling, and robotics.<\/p>\n

4. Shock Load Absorption:<\/strong> Gear reducers can absorb and dampen sudden shocks or changes in load, protecting both the machinery and connected components from abrupt forces that could otherwise lead to damage.<\/p>\n

5. Versatility:<\/strong> With various gear types (e.g., spur, helical, worm) and designs, gear reducers can be tailored to different applications, including those requiring specific speed ratios, torque ranges, and environmental conditions.<\/p>\n

6. Efficient Power Transmission:<\/strong> Gear reducers offer high mechanical efficiency, minimizing energy loss during power transmission, which is especially valuable in energy-conscious industries.<\/p>\n

7. Compact Design:<\/strong> Gear reducers provide a compact solution for transmitting power and adjusting speeds, making them suitable for installations with space constraints.<\/p>\n

8. Reliability and Longevity:<\/strong> Well-designed and properly maintained gear reducers can offer extended service life, contributing to reduced downtime and maintenance costs.<\/p>\n

Overall, gear reducers enhance the performance, efficiency, and reliability of industrial equipment, making them essential components in a wide range of applications across various industries.<\/p>\n

\"China\"China
editor by CX 2023-08-30<\/p>","protected":false},"excerpt":{"rendered":"

Product Description Extruder gearbox for plastic machine1) Small volume2) Big transmission torque3) High efficiency4) Low consumption ZLYJ gearbox series are transmission devices, which are specially designed for single-screw extruder with high precision, hard gear surface, accompany with thrust. Adopting the technical specifications stipulated in JB\/T9050.1-1999, all CZPT gearboxes are designed accordingly.Main Features:1. The material of […]<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[1],"tags":[759,622,762,764,1372,7,50,765,536,766,1374,541,629,768,65,772,773,775,776,777,1376,1377,1378],"class_list":["post-1747","post","type-post","status-publish","format-standard","hentry","category-gear-speed-reducer","tag-china-screw-extruder","tag-extruder-reducer","tag-extruder-screw","tag-extruder-screw-plastic","tag-extruder-single-screw","tag-gear","tag-gear-reducer","tag-gear-screw","tag-oem-gear","tag-plastic-extruder-screw","tag-plastic-extruder-single-screw","tag-plastic-gear","tag-plastic-reducer","tag-plastic-screw","tag-reducer","tag-screw-extruder","tag-screw-gear","tag-screw-plastic","tag-screw-screw","tag-screw-screw-screw","tag-single-screw","tag-single-screw-extruder","tag-single-screw-extruder-plastic"],"_links":{"self":[{"href":"https:\/\/gear-speed-reducer.xyz\/ko\/wp-json\/wp\/v2\/posts\/1747","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/gear-speed-reducer.xyz\/ko\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/gear-speed-reducer.xyz\/ko\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/gear-speed-reducer.xyz\/ko\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/gear-speed-reducer.xyz\/ko\/wp-json\/wp\/v2\/comments?post=1747"}],"version-history":[{"count":0,"href":"https:\/\/gear-speed-reducer.xyz\/ko\/wp-json\/wp\/v2\/posts\/1747\/revisions"}],"wp:attachment":[{"href":"https:\/\/gear-speed-reducer.xyz\/ko\/wp-json\/wp\/v2\/media?parent=1747"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/gear-speed-reducer.xyz\/ko\/wp-json\/wp\/v2\/categories?post=1747"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/gear-speed-reducer.xyz\/ko\/wp-json\/wp\/v2\/tags?post=1747"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}