helical worm gear motor
Helical-worm gearmotors
Due to their style and from being combined with a helical equipment stage, the helical-worm gearmotors S..DR.. have especially high efficiency. Also, they are extremely low-noise and thus avoid high noise emission levels.
Low-noise continuous operation: equipment unit combination optimized with respect to efficiency
Do you anticipate a drive remedy to impress you using its high level of efficiency and efficiency? If so, we’d recommend our high-quality helical-worm gearmotors EP for you. These could be implemented separately in the modular system. In this way, they offer you a massive range of sizes, equipment ratios and electric motor sizes.
However, their greatest strength is definitely their running smoothness and their extremely low noise development. One thing is certain – With the helical-worm gearmotors EP you opting for a robust drive solution which you will hardly even hear.
The overall concept also offers you a lot more practical product characteristics and benefits. Included in these are the significantly higher effectiveness of the helical-worm combinations instead of single helical-worm gear products. This is how you save extra energy in the procedure of your systems and are able to noticeably decrease ongoing operating costs.
You will have the low-noise helical-worm gearmotors EP. – to fit your person requirements – with a wide selection of AC motors. Furthermore, you can freely configure all the relevant properties. In this manner, you can effectively make use of all the benefits offered by this mixture of low-noise helical-worm equipment unit and performance-optimized electric motor. Even greater variance may be accomplished because of the optional flange or foot-mounted style and by choosing between solid and hollow shaft.
Save money and time
By opting for among our gearmotors, you are already saving time and money with this selection and task planning. This is because our modular system enables a multitude of mixture options for gear models and motors. You can for that reason reduce operating costs, count on an extended service life and reap the benefits of simplified maintenance that’s feature of our brand.
Helical-worm gear units
Helical-worm combinations with considerably better efficiency than one helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm equipment units of series EP
AC motors
Combine the helical-worm gear unit with this AC motors:
Characteristics
Quiet and reliable transmission of torque
High overload capacity
Hardened steel worm gear and bronze alloy worm wheel provide exceptional sturdiness and lengthy service life.
Optional durable bearings deliver high radial and axial load capacity
High strength cast iron housing (SK02050 – SK43125)
Lightweight, corrosion-resistant aluminum alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Available in footed, shaft install or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear devices are helical/helical-worm combinations, so they are more efficient than normal helical-worm gear units. Because of their outstanding efficiency, these drives can be used in every commercial sector and tailored to individual torque and quickness requirements. The decrease ratios afforded by the helical-worm equipment stage and the low noise levels during procedure make these gearmotors ideal low-cost solutions for basic applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Because of the unique combination of optimized worm wheel materials with unique lubricants, optimized form, this powerful electric motor achieves high degrees of performance and torque. The housing machined on all sides allows diverse mounting options. Double chamber shaft seals are used as standard.
The low contour design helps it be suitable for implementing applications e.g. in the food industry. The housing does not have any recesses, which simplifies cleaning – a particularly essential feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:output shaft, output shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/installation:uniblock, flange, torque arm, foot
Course 12 Helical and hardened and ground worm gears: Provides higher efficiencies and higher torque capability in smaller sizes.
Multiple Input Options: Essential gear motors, in . or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Choices: Hollow bores and shrink disks for shaft installation, inch and metric result shafts, mounting pilots and flanges offer an array of design solutions.
UNIBLOCK Housing: For optimum rigidity universal mounting on five sides or via a torque arm.
Sealed for Washdown: Will keep contaminants and water out.
Worldwide Engine: Multiple leads and windings for globally multi volt/Hz requirements in addition modular design to simply accept brakes, encoders or pressured cooling.
EP gear motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical correct position worm geared motors established new criteria for reliability, performance and economy with unparalleled features which includes hollow shafts in the smallest sizes. An inverter friendly design offers easy integration today and a future proof solution. The EP gear motor offers total flexibility in mounting options includes shaft, base, face, and flange solutions. The motor terminal box could be mounted in alternative positions rotated in 90º steps around the engine frame offering for unparalleled integration opportunities.
EP gear motors comply with North American and International requirements, including NEMA, IEC, CSA, and CE, the EP series allows for worldwide acceptance, a genuine total alternative for our global clients.
Superior protection of IP65 acc. to IEC 529 assures you that the EP series is dust tight and hose evidence,and can be used outdoors or in wet and dusty environments without the utilization of additional enclosures. Full rated output is available at the output shaft of the machine.
Product Features
Power rating up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Totally enclosed, sealed against dust and water spray
Lubrication change initial after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Standard), IP66 (Optional)
Connection Regular with CAGE CLAMP®
Additional features:
Connecting with Plug connectors.
With included inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to EN 60034
Corrosion category predicated on DIN ISO 12944-5
C1, C2, C3, C4, C5-I, C5-M
Due to the unique combination of optimized worm wheel materials with unique lubricants and optimized form, this powerful geared motor achieves high degrees of effectiveness and torque. The reduced contour design helps it be suitable for implementing applications e.g. in the meals industry. The housing does not have any recesses, which simplifies cleaning – an especially essential feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a broad selection of compact, durable helical gear drives with extended life performance features and simplified maintenance. The utilization of condition of the artwork helical and worm gear combinations affords optimum functionality fulfilling a wide variety of ratio requirements. The 800 BR is definitely functionally interchangeable with the majority of major manufacturer’s drives.
SPECIFICATIONS
Dual and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All products shipped pre-lubed for your particular mounting position with KluberSYNTH UH1 6-460
Available in NEMA C-face flanged and immediate input
Projecting and hollow output shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white (BK) and stainless epoxy finish (SBK)
Available in hollow or projecting result shafts
Dual and triple reduction ratios
Flanged or foot mounted
All devices adaptable to flooring, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient compact right-angle geared motor. A favorably priced substitute for the standard jobs expected of a right-position drive.
5 gear sizes (S0 to S4).
Engine power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from we = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors offered with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear unit and AC engine are directly flange mounted, the pinion is on the motor shaft. This integrated small design can be an essential factor for the high precision and the incredible stiffness of EP geared motors.
For vector-controlled inverter procedure use of an incremental encoder is provided for as standard.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The amount of efficiency in Ever-Power high performance worm gearboxes and helical worm gearboxes is a lot more than 90%. All worm shafts are produced from case hardened alloy metal and the flanks are precision floor. The worm tires are made from unique wear-resistant bronze. Helical worm gears include a helical equipment. Worm gears with shrink disc, torque limiter, in addition to adjustable backlash designs are also part of our standard item range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Efficiency gearboxes in universal style. The housings are produced from top quality cast iron. The rugget walls and inner ribbing ensure extremely torsional stiff and sound dampening housings. The exterior ripping provides a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent operation under rough circumstances
Above average lifespan
Housing produced from high quality grey cast iron with tough walls and internal ribbing
Intense torsional resistance and low noise
Case hardened worm shafts and worms with precision floor flanks
Worm wheels created from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes built with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange mounting or universal design
Output shaft available because solid shaft or hollow shaft
Shrink disc, torque limiter,along with adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG
