Product Description
Product Description
HMCG-II-E Series Harmonic Reducer
HMCG-II-E Series Harmonic Reducer
The HMCG-II-E series harmonic reducer is a high-precision transmission component designed for use in industries such as aerospace, robotics, semiconductors, power inspection, and automation equipment. It features an input shaft connected to the wave generator inner hole through a cross slider coupling, allowing for both rigid wheel end fixed and flexible wheel end output connection modes. Available in production specifications ranging from 14 to 40 across the full series.
Principle of Harmonic Gear Transmission
The harmonic gear drive, invented by C.W. Musser in 1955, utilizes the elastic deformation of flexible components for movement and power transmission. This innovative transmission mode breaks through traditional rigid component transmissions, offering unique functions difficult to achieve with other drives.
Harmonic Deceleration Principle
The deceleration principle of harmonic gear transmission involves the controlled elastic deformation of the flexwheel, rigid wheel, and wave generator to achieve motion and power transmission. Through the rotation of the elliptic CAM in the wave generator, the flexwheel constantly deforms, enabling active wave generator to flexwheel movement transmission.
Provided by HangZhou Yijiaang Automation Technology Co., Ltd
Product Parameters
Model | Reduction ratio |
Rated torque at input 2000r/min | Permissible CHINAMFG torque at start/stop | Permissible max.value of ave.load torque | instantaneous permissible max.troque | Permissible max.input rotational speed | Permissible ave.input rotational speed | Backlash(arc sec) | Transmission accuracy(arc sec) |
Nm | Nm | Nm | Nm | r/min | r/min | ≤ | ≤ | ||
14 | 50 | 7 | 23 | 9 | 46 | 8000 | 3500 | 20 | 90 |
80 | 10 | 30 | 14 | 51 | 20 | 90 | |||
100 | 10 | 36 | 14 | 70 | 10 | 90 | |||
17 | 50 | 21 | 44 | 34 | 91 | 7000 | 3500 | 20 | 90 |
80 | 29 | 56 | 35 | 113 | 20 | 90 | |||
100 | 31 | 70 | 51 | 143 | 10 | 90 | |||
20 | 50 | 33 | 73 | 44 | 127 | 6000 | 3500 | 20 | 60 |
80 | 44 | 96 | 61 | 165 | 20 | 60 | |||
100 | 52 | 107 | 64 | 191 | 10 | 60 | |||
120 | 52 | 113 | 64 | 161 | 10 | 60 | |||
25 | 50 | 51 | 127 | 72 | 242 | 5500 | 3500 | 20 | 60 |
80 | 82 | 178 | 113 | 332 | 20 | 60 | |||
100 | 87 | 204 | 140 | 369 | 10 | 60 | |||
120 | 87 | 217 | 140 | 395 | 10 | 60 | |||
32 | 50 | 99 | 281 | 140 | 497 | 4500 | 3500 | 20 | 60 |
80 | 153 | 395 | 217 | 738 | 10 | 60 | |||
100 | 178 | 433 | 281 | 841 | 10 | 60 | |||
120 | 178 | 459 | 281 | 892 | 10 | 60 | |||
40 | 50 | 178 | 523 | 255 | 892 | 4000 | 3000 | 10 | 60 |
80 | 268 | 675 | 369 | 1270 | 10 | 60 | |||
100 | 345 | 738 | 484 | 1400 | 10 | 60 | |||
120 | 382 | 802 | 586 | 1530 | 10 | 60 |
Detailed Photos
Company Profile
HangZhou Yijiaang Automation Technology Co., Ltd
Established in 2018, HangZhou Yijiaang Automation Technology Co., Ltd specializes in the development, sales, and technical services of transmission components. Our main products include:
- Planetary reducer
- Harmonic reducer
- RV reducer
- DD motor
- Linear motor
- Linear module
- Rotary spline screw
- Hollow rotary platform
- CAM splitter
These products find applications in CNC machine tools, packaging machinery, printing machinery, automation equipment, joint robots, medical equipment, AGV, and more. Our company is committed to providing quality products and services, focusing on technical services for transmission products.
We prioritize technological innovation and customer service, striving for CHINAMFG and emphasizing the core value of quality. Our goal is to achieve professional perfection and make a global impact by making the world move.
FAQ
Product Description: Gearbox/Speed Reducer Selection
When choosing a gearbox or speed reducer, providing the motor drawing with parameters is the best way to ensure compatibility. Our engineers at HangZhou Yijiaang Automation Technology Co., Ltd will carefully review the information and recommend the most suitable gearbox model for your needs.
Alternatively, you can also provide the following specifications:
- Type, model, and torque
- Ratio or output speed
- Working condition and connection method
- Input mode and input speed
By supplying these details, you can ensure that you receive the most appropriate gearbox or speed reducer for your specific requirements.
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Application: | Machinery, Agricultural Machinery, Car, Robot |
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Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Layout: | Coaxial |
Gear Shape: | Cylindrical Gear |
Step: | Single-Step |
Samples: |
US$ 225/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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How do gear reducers contribute to energy efficiency in machinery and equipment?
Gear reducers play a significant role in enhancing energy efficiency in various machinery and equipment. Here’s how they contribute:
1. Speed Reduction: Gear reducers are commonly used to reduce the speed of the input shaft, allowing the motor to operate at a higher speed where it’s most efficient. This speed reduction helps match the motor’s optimal operating range, reducing energy consumption.
2. Torque Increase: Gear reducers can increase torque output while decreasing speed, enabling machinery to handle higher loads without the need for a larger, more energy-intensive motor.
3. Matching Load Requirements: By adjusting gear ratios, gear reducers ensure that the machinery’s output speed and torque match the load requirements. This prevents the motor from operating at unnecessary high speeds, saving energy.
4. Variable Speed Applications: In applications requiring variable speeds, gear reducers allow for efficient speed control without the need for continuous motor adjustments, improving energy usage.
5. Efficient Power Transmission: Gear reducers efficiently transmit power from the motor to the load, minimizing energy losses due to friction and inefficiencies.
6. Motor Downsizing: Gear reducers enable the use of smaller, more energy-efficient motors by converting their higher speed, lower torque output into the lower speed, higher torque needed for the application.
7. Decoupling Motor and Load Speeds: In cases where the motor and load speeds are inherently different, gear reducers ensure the motor operates at its most efficient speed while still delivering the required output to the load.
8. Overcoming Inertia: Gear reducers help overcome the inertia of heavy loads, making it easier for motors to start and stop, reducing energy consumption during frequent operation.
9. Precise Control: Gear reducers provide precise control over speed and torque, optimizing the energy consumption of machinery in processes that require accurate adjustments.
10. Regenerative Braking: In some applications, gear reducers can be used to capture and convert kinetic energy back into electrical energy during braking or deceleration, improving overall energy efficiency.
By efficiently managing speed, torque, and power transmission, gear reducers contribute to energy-efficient operation, reducing energy consumption, and minimizing the environmental impact of machinery and equipment.
What maintenance practices are essential for prolonging the lifespan of gear reducers?
Proper maintenance is crucial for extending the lifespan and ensuring optimal performance of gear reducers. Here are essential maintenance practices:
- 1. Lubrication: Regular lubrication of gear reducers is vital to reduce friction, wear, and heat generation. Use the recommended lubricant and follow the manufacturer’s guidelines for lubrication intervals.
- 2. Inspection: Routinely inspect gear reducers for signs of wear, damage, or leaks. Check for unusual noises, vibrations, or temperature increases during operation.
- 3. Alignment: Ensure proper alignment of the input and output shafts. Misalignment can lead to increased wear, noise, and reduced efficiency. Align the components according to the manufacturer’s specifications.
- 4. Cooling and Ventilation: Maintain proper cooling and ventilation to prevent overheating. Ensure that cooling fans and vents are clean and unobstructed.
- 5. Seal Maintenance: Inspect and replace seals as needed to prevent contaminants from entering the gear reducer. Contaminants can lead to accelerated wear and reduced performance.
- 6. Bolts and Fasteners: Regularly check and tighten bolts and fasteners to prevent loosening during operation, which can cause misalignment or component damage.
- 7. Replacing Worn Components: Replace worn or damaged components, such as gears, bearings, and seals, with genuine parts from the manufacturer.
- 8. Vibration Analysis: Conduct periodic vibration analysis to identify potential issues early. Excessive vibration can indicate misalignment or component wear.
- 9. Maintenance Records: Keep detailed maintenance records, including lubrication schedules, inspection dates, and component replacements. This helps track the history of the gear reducer and aids in future maintenance planning.
- 10. Training: Provide proper training to maintenance personnel on gear reducer maintenance and troubleshooting techniques.
By adhering to these maintenance practices, you can maximize the lifespan of your gear reducers, minimize downtime, and ensure reliable operation in your industrial processes.
Are there variations in gear reducer designs for specific tasks and applications?
Yes, gear reducer designs vary widely to suit specific tasks and applications across various industries. Manufacturers offer a range of gear reducer types and configurations to accommodate different requirements, including:
- Helical Gear Reducers: These are versatile and provide smooth and efficient torque transmission. They are commonly used in applications requiring high precision and moderate speed reduction, such as conveyors, mixers, and agitators.
- Bevel Gear Reducers: These are ideal for transmitting power between intersecting shafts. They are often used in heavy machinery, printing presses, and automotive applications.
- Worm Gear Reducers: These provide compact solutions and are suitable for applications with higher speed reduction requirements, such as conveyor systems, winches, and elevators.
- Planetary Gear Reducers: These offer high torque density and are used in applications demanding precise control, such as robotics, aerospace, and heavy-duty machinery.
- Parallel Shaft Gear Reducers: Commonly used in industrial machinery, these reducers are designed for high torque and reliability.
- Right-Angle Gear Reducers: These are used when space limitations require a change in shaft direction, commonly found in packaging equipment and conveyors.
Each type of gear reducer has unique features and benefits that make it suitable for specific tasks. Manufacturers often provide customization options to tailor gear reducers to the precise requirements of an application, including gear ratios, mounting options, and input/output configurations.
Therefore, the variation in gear reducer designs allows industries to select the most appropriate type based on factors such as torque, speed, space constraints, precision, and environmental conditions.
editor by CX 2024-03-26
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